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Alfa Laval

Alfa Laval Rotary Lobe Displacement Pump GHPD-832P

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Alfa Laval Rotary Lobe Displacement Pump GHPD-832P
Alfa Laval Rotary Lobe Displacement Pump GHPD-832P

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Manual for Alfa Laval Rotary Lobe Displacement Pump GHPD-832P

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Alfa Laval Rotary Lobe Displacement Pump GHPD-832P

Alfa Laval Rotary Lobe Displacement Pump GHPD-832P

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Maintenance Plans for Alfa Laval Rotary Lobe Displacement Pump Model GHPD-832P

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Packed Gland with Flush Adjustment

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CAUTION! DRIP LEAKAGE IS ESSENTIAL TO PREVENT OVER HEATING OF THE GLAND AREA WHICH WILL CAUSE SEAL FAILURE.

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IMPORTANT! Stop and remove gland guard for checking temperature of housing and observing leakage. ALWAYS REPLACE THE GUARD BEFORE RESTARTING.

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1. Lightly tighten up the gland follower.

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2. Flood the pumphead and determine if the gland leakage is acceptable. Tighten the gland follower nuts until an acceptable leakage is achieved.

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3. Start the pump and allow to run for 10 minutes. If the gland becomes significantly hotter than other parts of the pump, the gland is too tight.

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4. Stop the pump and allow it to cool then repeat the above until the gland temperature is stable and gland slightly weeping.

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5. Run the pump at 10 minute intervals tightening the gland follower nuts by a ½ of a turn until the leak is at an acceptable rate.;

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Pressure Relief Valve Replacement

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CAUTION! COMPLETE DISASSEMBLY IS ONLY REQUIRED IF THE 'O' RINGS OR SPRINGS ARE TO BE REPLACED.

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- The relief valve should not be disassembled while the plug is in operation. Always observe the safety precautions detailed at the front of this manual.

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- Take extreme care when removing the springs as they have been compressed.

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• Disassembly

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1. Remove the valve housing.

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2. Release and remove the notched nuts) with the spring adjuster.

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3. Take off the springs, release the socket head cap screws and remove the valve guide.

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4. Access to the pneumatic piston 'O' rings is achieved by releasing the circlip which locates in the valve shaft.

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5. The hydraulic piston with the shaft may be lifted out of the front cover once the backstop disc is removed.

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Double Hyclean Seal Replacement

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1. Firmly press on the o-rings (15) to the rear stationary faces (14) and locate them within the rear flush housing (16,17).

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2. Carefully fit the rear seal housings (16,17) with the stationary face onto the shaft (22). (Caution: do not chip stationary face).

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3. Push outboard rotary assembly (10,11) onto pump shaft (22) to the setting dimension (A) indicated on the assembly drawing and tighten set screws.

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4. Locate o-rings on the shaft (5, rotary) and within the rotorcase bore (1, stationary).

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5. Press washer (7) underneath the inside drive pin into the rotary face (6) and gently slide onto the shaft, locating the pin in the shaft slot.

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6. Position the wave spring (3) over the stationary face (2), push into the rotorcase.

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7. Position front seal housing (9) onto rotorcase and hex head tighten screws (8). Be sure not to over tighten.

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8. Refit the rotorcase, using the shaft sleeve to ensure stationary seal is not chipped during assembly.

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9. Fit rear seal housings (16,17) and o-rings (12) to front flush housings (9) and tighten the hex nuts (18). (Caution: Be sure not to overtighten the hex nuts).;

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1 Weekly Pump Maintenance

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1. Checking the oil level in the gearcase (if applicable).

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2. Checking the mechanical seals for leakage and replacing as necessary.

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3. Adjusting the packed glands to control leakage.

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4. Checking the oil seals for leakage.

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5. Check pumping pressures.;

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2 Yearly Grease Replacement

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1. Pump supplied grease filled.

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2. Change - every two years (dusty air conditions)

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* Change - every six years (clean air conditions)

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3. Fill with grease by pumping grease into the rear of the gearcase.;

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