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Alfa Laval

Alfa Laval Rotary Lobe Displacement Pump GHPD-522

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Alfa Laval Rotary Lobe Displacement Pump GHPD-522
Alfa Laval Rotary Lobe Displacement Pump GHPD-522

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PDF MANUAL

Manual for Alfa Laval Rotary Lobe Displacement Pump GHPD-522

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Alfa Laval Rotary Lobe Displacement Pump GHPD-522

Alfa Laval Rotary Lobe Displacement Pump GHPD-522

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Maintenance Plans for Alfa Laval Rotary Lobe Displacement Pump Model GHPD-522

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2 Yearly Grease Replacement

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1. Pump supplied grease filled.

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2. Change - every two years (dusty air conditions)

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* Change - every six years (clean air conditions)

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3. Fill with grease by pumping grease into the rear of the gearcase.;

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3000 Hourly Lubrication Oil Replacement

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1. The pump will NOT be supplied oil filled.

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2. First change - After 150 hours of operation.

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3. Fill with oil through the filler plug to the level indicated in the sight glass.;

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1 Weekly Pump Maintenance

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1. Checking the oil level in the gearcase (if applicable).

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2. Checking the mechanical seals for leakage and replacing as necessary.

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3. Adjusting the packed glands to control leakage.

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4. Checking the oil seals for leakage.

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5. Check pumping pressures.;

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Flushed Hyclean Seal Replacement

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– The seal rotary face is driven by a pin which locates in a slot on the shaft. A washer is located between the shaft shoulder and rotary face. A seal between the rotary face and shaft is provided by an 'O' ring.

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– The stationary face is prevented from rotating as it has a flat side which sits in the rotorcase bore. Face to face contact is provided by a wave spring.

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– Axial movement of the stationary face is prevented by a retaining clip. An 'O' ring within the rotorcase bore provides a seal onto the stationary face.

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– A seal housing encloses the hyclean seal and is seal by an 'O' ring and retained to the rotorcase by socket head cap screws. A lip seal sits within the seal housing and runs on the rotary face, thus providing a seal.

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CAUTION! SEAL FACES ARE BRITTLE - TAKE EXTREME CARE WHEN HANDLING. REMOVING THE FLUSHED HYCLEAN SEAL

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REMOVING THE FLUSHED HYCLEAN SEAL

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1. Carefully support and remove the rotorcase with the seal housing and stationary face still attached.

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2. Slide the rotary face from the shaft.

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3. Remove the seal housing screws to inspect the seal.

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Pressure Relief Valve Replacement

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CAUTION! COMPLETE DISASSEMBLY IS ONLY REQUIRED IF THE 'O' RINGS OR SPRINGS ARE TO BE REPLACED.

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- The relief valve should not be disassembled while the plug is in operation. Always observe the safety precautions detailed at the front of this manual.

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- Take extreme care when removing the springs as they have been compressed.

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• Disassembly

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1. Remove the valve housing.

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2. Release and remove the notched nuts) with the spring adjuster.

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3. Take off the springs, release the socket head cap screws and remove the valve guide.

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4. Access to the pneumatic piston 'O' rings is achieved by releasing the circlip which locates in the valve shaft.

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5. The hydraulic piston with the shaft may be lifted out of the front cover once the backstop disc is removed.

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