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Alfa Laval

Alfa Laval Rotary Lobe Displacement Pump GHPD-422

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Alfa Laval Rotary Lobe Displacement Pump GHPD-422
Alfa Laval Rotary Lobe Displacement Pump GHPD-422

The Alfa Laval Rotary Lobe Displacement Pump GHPD-422 is designed for efficient fluid handling in various industrial applications. Known for its reliability and performance, this pump excels in transferring viscous and shear-sensitive fluids, making it a preferred choice for many processing industries.

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PDF MANUAL

Manual for Alfa Laval Rotary Lobe Displacement Pump GHPD-422

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Alfa Laval Rotary Lobe Displacement Pump GHPD-422

Alfa Laval Rotary Lobe Displacement Pump GHPD-422

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Maintenance Plans for Alfa Laval Rotary Lobe Displacement Pump Model GHPD-422

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Pressure Relief Valve Replacement

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CAUTION! COMPLETE DISASSEMBLY IS ONLY REQUIRED IF THE 'O' RINGS OR SPRINGS ARE TO BE REPLACED.

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- The relief valve should not be disassembled while the plug is in operation. Always observe the safety precautions detailed at the front of this manual.

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- Take extreme care when removing the springs as they have been compressed.

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• Disassembly

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1. Remove the valve housing.

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2. Release and remove the notched nuts) with the spring adjuster.

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3. Take off the springs, release the socket head cap screws and remove the valve guide.

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4. Access to the pneumatic piston 'O' rings is achieved by releasing the circlip which locates in the valve shaft.

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5. The hydraulic piston with the shaft may be lifted out of the front cover once the backstop disc is removed.

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O-Ring Seal Replacement

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– The large 'O' ring sits within the rotorcase bore and runs on the shaft sleeve. Rotation for the shaft sleeve is provided by a spring which locates in a slot on the shaft. An 'O' ring seals the shaft sleeve to the shaft.

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REMOVING THE 'O' RING SEAL

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1. Remove the rotorcase.

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2. Slide the shaft sleeve from the shaft and inspect the 'O' rings.

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FITTING THE 'O' RING SEAL

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1. Lightly lubricate the 'O' rings with greas (food quality if necessary), locate in the shat sleeve and rotorcase bore.

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2. Slide the shaft sleeve onto the shaft an locate the pin into the slot on the shaft.;

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2 Yearly Grease Replacement

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Grease Replacement Procedure

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Is the environment dusty?

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If yes, change grease every two years. If no, change every six years.

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Has the grease been changed according to the schedule?

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Fill with grease by pumping grease into the rear of the gearcase.

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Sign off on the grease replacement

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3000 Hourly Lubrication Oil Replacement

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Warning: The pump will NOT be supplied oil filled.

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Enter the current hours of operation

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Has the pump been operated for 150 hours?

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If yes, proceed to oil replacement. If no, wait until 150 hours of operation.

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Did you fill the oil through the filler plug to the level indicated in the sight glass?

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Sign off on the oil replacement

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Pump Cleaning

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• The pump can be manually cleaned or cleaned in place (C.I.P.). The following is an example of a typical CIP procedure. However specific advice for each application should be sought from the pump supplier.

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1. Flush through the system with cold water (42°F).

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2. Run hot caustic soda (158-176°C) at 2.5% dilution through the system for 20-30 minutes.

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3. Final flush through with cold water again.

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NEVER touch the pump or pipes as they will be extremely HOT!

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DO NOT subject the pump to rapid temperature changes during C.I.P. procedures, as pump seizure can result from thermal shock. A suitable by-pass is recommended.

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ALWAYS use rubber gloves and protective when handling caustic agents.

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ALWAYS rinse will with clean water using a cleaning agent.

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ALWAYS store/discharge cleaning agents in accordance with current rules d/directives.;

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