The ABB Control Cabinet IRC5P is a robust industrial control solution designed for automation applications. This model ensures reliable performance and efficient management of complex systems, making it ideal for various manufacturing environments. With advanced features and a focus on durability, the IRC5P enhances operational efficiency and safety.

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Manual for ABB ABB Control Cabinet IRC5P IRC5P

MAINTENANCE RESOURCES

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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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ABB ABB Control Cabinet IRC5P IRC5P

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Maintenance Plans for ABB ABB Control Cabinet IRC5P Model IRC5P

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Choke Filter Replaement

WARNING! No repair work must be performed on the robot before the safety regulations have been read and understood.

Turn the electrical disconnect switch ‘off’ and lock switch in ‘off’ position.

WARNING! Make sure that the mains switch is ‘off’ and locked in ‘off’ position before continuing. Also make sure that possible other connected systems are ‘off’.

Remove control cabinet rear housing.

Disconnect electrical wires connected to terminal board on top of the choke filter. Note position of wires and main supply voltage to ensure correct re-connection.

Disconnect ground connection.

Remove 2 choke filter attachment screws securing the unit to the cabinet bottom plate.

Remove choke filter.

WARNING! Refitting activities must only be performed when controller is switched ‘off’ and all safety precautions under ‘Removal’ have been read.

Run this procedure

1 Daily Control Cabinet Maintenance

Control cabinet cleaned

Check that controller heat emission is not restricted by any of the following

Controller front door kept closed when no work is being performed inside the controller

Pendant cleaned

Defective light bulbs replaced

Plastic lens replaced if cracked or worn

Drain water container emptied if robot is fitted with cooler

Upload producer’s documentation for the cooler

Sign off on the daily control cabinet maintenance

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Computer Unit Replacement

WARNING! No repair work must be performed on the robot before the safety regulations have been read and understood.

CAUTION! The unit is sensitive to ESD.

Turn the electrical disconnect switch ‘off’ and lock switch in ‘off’ position.

Open the controller front door and locate the computer unit on the inside of the door.

Remove computer unit top cover by loosening cover attachment screws.

Disconnect all connectors (73/7) from the computer unit. Note position of connectors to simplify re-connection.

Remove Compact Flash card from computer unit.

Lift the complete computer unit up and out.

IMPORTANT: When placing the computer unit on a table etc., pay attention to the attachment hooks to avoid bending the hooks or scratching the table.

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Drive System 04 Replacement

WARNING! No repair work must be performed on the robot before the safety regulations have been read and understood.

CAUTION! The unit is sensitive to ESD.

Turn the electrical disconnect switch ‘off’ and lock switch in ‘off’ position.

WARNING! Make sure that the mains switch is ‘off’ and locked in ‘off’ position before continuing. Also make sure that possible other connected systems are ‘off’.

Open controller front door and locate the unit to be replaced.

Remove connectors from the unit that shall be removed.

Remove busbar between units.

Unscrew attachment screws for drive unit, rectifier or capacitor.

Remove unit.

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Compact Flash Replacement

Warning: No repair work must be performed on the robot before the safety regulations in ’Safety’ on page 13 have been read and understood.

Caution: The unit is sensitive to ESD.

Turn the electrical disconnect switch ‘off’ and lock switch in ‘off’ position.

Warning: Make sure that the mains switch is ‘off’ and locked in ‘off’ position before continuing. Also make sure that possible other connected systems are ‘off’.

Open controller front door and locate the computer unit. Locate the compact flash card at the upper left corner of the computer unit.

Make sure that the two status LEDs on the computer unit just above the flash disk are extinguished.

Grip the compact flash card.

Carefully pull out the card.

Warning: Refitting activities must only be performed when controller is switched ‘off’ and all safety precautions under ‘Removal’ have been read.

Run this procedure