Trane CenTraVac™ Water-Cooled Chiller CVHF - 190-320 - 215 - 032S / 032S

- Shut down the chiller once each year to check the items of Evaporator

1. Inspect for fouling and scaling in tubes

2. Check operation of evaporator water flow sensing device

3. Factory recommendation to eddy current test tubes every three years;

NOTICE: Proper Water Treatment Required! The use of untreated or improperly treated water could result in scaling, erosion, corrosion, algae or slime. Use the services of a qualified water treatment specialist to determine what water treatment, if any, is required. Trane assumes no responsibility for equipment failures which result from untreated or improperly treated water, or saline or brackish water.

Condenser tube fouling is indicated when the approach temperature (the difference between the condensing refrigerant temperature and the leaving condenser water temperature) is higher than predicted.

If the annual condenser tube inspection indicates that the tubes are fouled, two cleaning methods— mechanical and chemical—can be used to rid the tubes of contaminants. Use the mechanical cleaning method to remove sludge and loose material from smooth-bore tubes.

To clean other types of tubes including internally- enhanced types, consult a qualified service organization for recommendations.

Follow all instructions in “Waterbox Removal and Installation,” to remove waterbox covers.

Work a round nylon or brass bristled brush (attached to a rod) in and out of each of the condenser water tubes to loosen the sludge.

Thoroughly flush the condenser water tubes with clean water.

Scale deposits are best removed by chemical means. Be sure to consult any qualified chemical house in the area (one familiar with the local water supply’s chemical mineral content) for a recommended cleaning solution suitable for the job.

NOTICE: Unit Corrosion Damage! Failure to follow instructions below could result in corrosion damage to the unit and tubes. Follow proper procedures when using corrosive chemicals to clean water side of unit. If unsure, it is recommended that the services of a qualified chemical cleaning firm be used.

Check chiller for normal operation

Normal pressure readings for ASME condenser

Approximate Evaporator Pressure

Approximate Condenser Pressure(a)

Approximate Condenser Pressure(b)

Oil Sump Temperature Unit not running

WARNING: Explosion Hazard! Never use an open flame to detect gas leaks. Use a leak test solution for leak testing.

WARNING: Hazardous Pressures! If a heat source is required to raise the tank pressure during removal of refrigerant from cylinders, use only warm water or heat blankets to raise the tank temperature. Do not exceed a temperature of 150°F. Do not under any circumstances apply direct flame to any portion of the cylinder.

Important: If leak testing is required, contact a Trane Service Agency.

Check purge times and unit performance logs

Submit refrigerant sample for analysis if required

Inspect unit for any signs of refrigerant or oil leakage

Check unit for any loose screws on flange, volutes, or casing

Review the purge Installation, Operation, and Maintenance manual and follow maintenance and/or inspection items identified

Review overall operation of purge and service as necessary

Sign off on the purge unit inspection