Trane CenTraVac™ Water-Cooled Chiller CVHF - 1070-1300 - 1062 - 080L / 142L

- Shut down the chiller once each year to check the items of Purge Unit

1. Review the purge Installation, Operation, and Maintenance manual and follow maintenance and/or inspection items identified

3. Review overall operation of purge and service as necessary;

- Check chiller for normal operation

1. Condenser pressure is dependent on condenser water temperature, and should equal the saturation pressure of the refrigerant at a temperature above that of leaving condenser water at full load

2. Normal pressure readings for ASME condenser exceed 12 psig (82.7 kPaG)

3. Oil tank pressure: -9 to -6 psig (-62.1 to -41.4 kPaG). Discharge oil pressure: 7 to 15 psig (48.3 to 103.4 KPaG)

4. Approximate Evaporator Pressure: 6 to 9 psia (41.4 to 62.1 kPaA) / -9 to -6 psig (-62.1 to -41.4 kPaG)

5. Approximate Condenser: Pressure(a) , (b) 17 to 27 psia (117.2 to 182.2 kPaA) / 2 to 12 psig (13.8 to 82.7 kPaG) (standard condenser)

6. Oil Sump Temperature Unit not running: 140°F to 176°F (60.0°C to 80.0°C)

7. Oil Sump Temperature Unit running: 95°F to 162ºF (35.0°C to 72.2°C)

8. Oil Sump Differential: Oil Pressure(c) 18 to 22 psid (124.1 to 151.7 PaD)

- Operate the tang operators manually and check for any abnormalities

- Drain contents of the rupture disk and purge discharge vent-line drip-leg into an evacuated waste container

- Do this more often if the purge is operated excessively

- Apply oil to any exposed metal parts to prevent rust;

- The replacement schedule for the optional zinc or magnesium anodes can vary greatly with the aggressiveness of the water that is in the system

- Some sites could require anode replacement every two to three months while other sites may require anode replacement every two to three years

1. Trane recommends inspection of anodes for wear sometime within the first several months of the anodes being placed into service

2. If the observed loss of anode material is small, then the interval between subsequent inspections can be lengthened

3. Replace the anode and/ or shorten the inspection interval if the anode has lost 50 percent or more of its original mass

4. If anode depletion occurs very quickly, consult a water treatment specialist to determine if the anode material selected is correct for the application

Failure to follow instructions could result in equipment damage

Equipment Damage! Mixing refrigerants or oils could result in equipment damage including bearing damage, introduction of acids into the chiller, or continuous purge pump-out in high-head/high ambient applications

CenTraVac chillers are manufactured with different refrigerant/oil systems: 1) chillers using R-123 refrigerant and OIL00022 compressor oil, and 2) chillers using R-514A refrigerant and OIL00334/OIL00335 compressor oil

Verify proper refrigerant and oil for your chiller and do NOT mix refrigerants or oils!

Important: Verify proper refrigerant and compressor oil for your chiller before proceeding!

1. After the first six months of accumulated operation or after 1000 hours operation—whichever comes first—it is recommended to change the oil and filter

2. After this oil change, it is recommended to subscribe to the Trane annual oil analysis program rather than automatically change the oil as part of scheduled maintenance

3. Change the oil only if indicated by the oil analysis. Using an oil analysis program will reduce the chiller’s overall lifetime waste oil generation and minimize refrigerant emissions. The analysis determines system moisture content, acid level, and wear metal content of the oil, and can be used as a diagnostic tool. The oil analysis should be performed by a qualified laboratory that is experienced in refrigerant and oil chemistry and in the servicing of Trane® centrifugal chillers