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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Trane CenTraVac™ Water-Cooled Chiller CVHE - 360-500 - 455 - 080S / 080L
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Integrate maintenance plans directly into your work orders in MaintainX.
General Chiller Maintenance
- Check chiller for normal operation
1. Condenser pressure is dependent on condenser water temperature, and should equal the saturation pressure of the refrigerant at a temperature above that of leaving condenser water at full load
2. Normal pressure readings for ASME condenser exceed 12 psig (82.7 kPaG)
3. Oil tank pressure: -9 to -6 psig (-62.1 to -41.4 kPaG). Discharge oil pressure: 7 to 15 psig (48.3 to 103.4 KPaG)
4. Approximate Evaporator Pressure: 6 to 9 psia (41.4 to 62.1 kPaA) / -9 to -6 psig (-62.1 to -41.4 kPaG)
5. Approximate Condenser: Pressure(a) , (b) 17 to 27 psia (117.2 to 182.2 kPaA) / 2 to 12 psig (13.8 to 82.7 kPaG) (standard condenser)
6. Oil Sump Temperature Unit not running: 140°F to 176°F (60.0°C to 80.0°C)
7. Oil Sump Temperature Unit running: 95°F to 162ºF (35.0°C to 72.2°C)
8. Oil Sump Differential: Oil Pressure(c) 18 to 22 psid (124.1 to 151.7 PaD)
1 Yearly Exterior Parts Maintenance
- Shut down the chiller once each year to check the items of Exterior
1. Inlet guide vane linkage
2. Clean and touch-up painted surfaces as needed
3. Repair deteriorated, torn, or missing insulation;
1 Yearly Condenser Inspection
- Shut down the chiller once each year to check the items of Condenser
1. Inspect for fouling and scaling in tubes
2. Check operation of condenser water flow sensing device
3. Factory recommendation to eddy current test tubes every three years;
3 Yearly Tubes Maintenance
- Use a non-destructive tube test to inspect the condenser and evaporator tubes
1. It may be desirable to perform tube tests on these components at more frequent intervals depending upon chiller application
2. This is especially true of critical process equipment
3. Ask your Sales account manager for a copy of engineering bulletin (CTV-PRB024*-EN) for clarification of the role of eddy current testing in chiller maintenance by providing information about eddy current technology and heat exchanger tubing;
1 Yearly Condenser Cleaning
NOTICE: Proper Water Treatment Required! The use of untreated or improperly treated water could result in scaling, erosion, corrosion, algae or slime. Use the services of a qualified water treatment specialist to determine what water treatment, if any, is required. Trane assumes no responsibility for equipment failures which result from untreated or improperly treated water, or saline or brackish water.
Condenser tube fouling is indicated when the approach temperature (the difference between the condensing refrigerant temperature and the leaving condenser water temperature) is higher than predicted.
If the annual condenser tube inspection indicates that the tubes are fouled, two cleaning methods— mechanical and chemical—can be used to rid the tubes of contaminants. Use the mechanical cleaning method to remove sludge and loose material from smooth-bore tubes.
To clean other types of tubes including internally- enhanced types, consult a qualified service organization for recommendations.
Follow all instructions in “Waterbox Removal and Installation,” to remove waterbox covers.
Work a round nylon or brass bristled brush (attached to a rod) in and out of each of the condenser water tubes to loosen the sludge.
Thoroughly flush the condenser water tubes with clean water.
Scale deposits are best removed by chemical means. Be sure to consult any qualified chemical house in the area (one familiar with the local water supply’s chemical mineral content) for a recommended cleaning solution suitable for the job.
NOTICE: Unit Corrosion Damage! Failure to follow instructions below could result in corrosion damage to the unit and tubes. Follow proper procedures when using corrosive chemicals to clean water side of unit. If unsure, it is recommended that the services of a qualified chemical cleaning firm be used.
Access the parts list for your equipment in MaintainX.
Safety Hoist Ring 3/4-10, CTV Unit
RNG01884
Safety Hoist Ring 1/2-13, CTV Unit
RNG01885
Evap Lifting Fixture, CTV Unit
BAR00400
Safety Hoist Ring 3/4-10, CTV Unit
RNG01884
Safety Hoist Ring 1/2-13, CTV Unit
RNG01885
Evap Lifting Fixture, CTV Unit
BAR00400
Safety Hoist Ring 3/4-10, CTV Unit
RNG01884
Safety Hoist Ring 1/2-13, CTV Unit
RNG01885
Evap Lifting Fixture, CTV Unit
BAR00400
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