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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Trane CenTraVac™ Water-Cooled Chiller CVHE - 360-500 - 455 - 080L / 080L
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Integrate maintenance plans directly into your work orders in MaintainX.
1 Yearly Starter/Adaptive Frequency Drive Inspection
Shut down the chiller once each year to check the items of Starter or Adaptive FrequencyTM Drive
Inspect starter contacts
Check all connections per manufacturer specifications
Follow all manufacturer recommendations for starter or Adaptive FrequencyTM Drive (AFD) maintenance
Inspect/clean/service the AFD cooling system (water- or air-cooled AFD)
Record all applicable starter or starter component settings
Initial 1 Month Waterbox Maintenance
Trane recommends that coated waterboxes/tubesheets, regardless of the type of protective coating included, be taken out of service within the first one to three months of operation for inspection.
Any voids or defects identified upon inspection?
If voids or defects are identified, they must be repaired.
Is the water quality known to be highly supportive of corrosion (i.e., sea water, etc.)?
If yes, inspect the coating system at one month.
Is the water quality known to be relatively benign (i.e., normal treated and clean condenser water)?
If yes, inspect the coating system within three months.
Did the initial inspections show no problems?
Only when initial inspections show no problems are present should subsequent maintenance intervals be increased.
2 Monthly Sacrificial Anodes Replacement
Warning: Equipment Damage! Failure to follow instructions could result in equipment damage
Do NOT use Teflon-based tape or paste on anode; a small amount of liquid sealant (Loctite® 242 or equivalent) may be applied to prevent leakage when installing an anode, but do not apply so much sealant that it prevents the necessary electrical connection between the anode and the waterbox
Anodes inspected for wear within the first several months of service?
Enter the observed loss of anode material in percentage
Anode replaced if it has lost 50 percent or more of its original mass?
Was a water treatment specialist consulted if anode depletion occurred very quickly?
Upload a photo of the installed anode
Sign off on the anode replacement
Initial 1000 Hours/6 Months Chiller Oil Replacement
- Change compressor oil
NOTICE:
Equipment Damage! Mixing refrigerants or oils could result in equipment damage including bearing damage, introduction of acids into the chiller, or continuous purge pump-out in high-head/high ambient applications
CenTraVac chillers are manufactured with different refrigerant/oil systems: 1) chillers using R-123 refrigerant and OIL00022 compressor oil, and 2) chillers using R-514A refrigerant and OIL00334/OIL00335 compressor oil
Verify proper refrigerant and oil for your chiller and do NOT mix refrigerants or oils!
Important: Verify proper refrigerant and compressor oil for your chiller before proceeding!
1. After the first six months of accumulated operation or after 1000 hours operation—whichever comes first—it is recommended to change the oil and filter
2. After this oil change, it is recommended to subscribe to the Trane annual oil analysis program rather than automatically change the oil as part of scheduled maintenance
3. Change the oil only if indicated by the oil analysis. Using an oil analysis program will reduce the chiller’s overall lifetime waste oil generation and minimize refrigerant emissions. The analysis determines system moisture content, acid level, and wear metal content of the oil, and can be used as a diagnostic tool. The oil analysis should be performed by a qualified laboratory that is experienced in refrigerant and oil chemistry and in the servicing of Trane® centrifugal chillers
1 Yearly Evaporator Inspection
Shut down the chiller
Inspect for fouling and scaling in tubes
Check operation of evaporator water flow sensing device
Factory recommendation to eddy current test tubes every three years
Sign off on the evaporator inspection
Access the parts list for your equipment in MaintainX.
Safety Hoist Ring 3/4-10, CTV Unit
RNG01884
Safety Hoist Ring 1/2-13, CTV Unit
RNG01885
Evap Lifting Fixture, CTV Unit
BAR00400
Safety Hoist Ring 3/4-10, CTV Unit
RNG01884
Safety Hoist Ring 1/2-13, CTV Unit
RNG01885
Evap Lifting Fixture, CTV Unit
BAR00400
Safety Hoist Ring 3/4-10, CTV Unit
RNG01884
Safety Hoist Ring 1/2-13, CTV Unit
RNG01885
Evap Lifting Fixture, CTV Unit
BAR00400
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