

The Toyota Forklift 02 - 5FD25 is a reliable industrial forklift designed for heavy-duty lifting and material handling. Known for its durability and efficiency, this model is ideal for various warehouse and construction applications, ensuring optimal performance and safety in demanding environments.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Toyota Forklift 02 - 5FD25 02 - 5FD25
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Integrate maintenance plans directly into your work orders in MaintainX.
2000 Hours / 12 Months Braking System Maintenance
- Inspect function, wear, damage, leak and mounting looseness in Master cylinder and wheel cylinder
- Inspect Wear of shoe sliding portion and lining
- Inspect Drum wear and damage
- Inspect Shoe operating condition
- Inspect Anchor pin rusting
- Measure Return spring fatigue
- Inspect Automatic adjuster function
- Inspect Backing plate for deformation, cracks and damage
- Retighten Backing plate loose mounting;
170 Hours / 1 Months Electrical System Inspection
Inspect for cracks on the distributor cap
Inspect for spark plug burning and measure the gap
Inspect for burning on the distributor side terminal
Inspect for wear and damage on the distributor cap center piece
Inspect pinion gear meshing status
Inspect charger function
Inspect battery fluid level
Inspect wiring harness for damage
Inspect the fuses
2000 Hours / 12 Months Drive System Maintenance
Inspect cracks, damage and deformation of housing
Inspect cracks, damage and deformation of beam
Measure looseness of axle beam in vehicle longitudinal direction
170 Hours / 1 Months Engine Maintenance
Inspect proper starting and abnormal noise
Measure rotating condition at idling
Measure rotating condition during acceleration
Inspect exhaust gas condition
Clean air cleaner element
Measure valve clearance
Retighten cylinder head bolt loosening
Inspect PCV system for clogging and damage in PCV valve and piping
Measure no-load maximum RPM of governor
170 Hours / 1 Months Maintenance
Inspect head guard for cracks at welded portions
Inspect head guard for deformation and damage
Retighten for loosening of mounting in the back-rest
Inspect back-rest for deformation, cracks, and damage
Inspect the function and mounting condition of the lighting system
Inspect horn function and mounting condition
Inspect the function and mounting condition of the direction indicator
Inspect the functions of the instruments
Inspect the function and mounting condition of the backup buzzer
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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