Toyota Forklift 5FBCHU25

Measure brake pedal play and reserve

Inspect braking effect in brake pedal

Inspect pull margin, braking effect, rod and cable looseness and damage of the parking brake

Inspect leak, damage and mounting condition of the brake pipe

Inspect brake fluid for leak and fluid level

Measure clearance between drum and lining

Sign off on the braking system maintenance

Inspect abnormality of fork and stopper pin

Inspect misalignment between left and right fork fingers

Inspect deformation and damage of each part and crack at welded part

Inspect mast and lift bracket looseness

Inspect wear, damage and rotating condition of rollers

Inspect wear and damage of mast strip

Inspect tension, deformation and damage of chain

Inspect abnormality of chain anchor bolt

Measure motor brush spring fatigue

Measure voltage of each battery cell after charging

Inspect magnet switch function, contact fouling and roughening in charger

Inspect installation status of the arc shooter

Inspect magnet contactor's function and timing

Inspect looseness of the coil mounting parts

Inspect mounting condition of the main circuit lead wire, looseness

Measure controller overcurrent limit valve

Sign off on the electrical system inspection

Inspect cracks at fork root and welded part while forklift is new

Inspect wear and damage of mast support bushing

Inspect wear and damage of roller pins

- Replace Master cylinder rubber parts

- Replace Wheel cylinder rubber parts;