

The Toyota Forklift 42-5FG23 is a reliable industrial forklift designed for efficient material handling in various environments. Known for its durability and performance, this model offers excellent maneuverability and lifting capabilities, making it an ideal choice for warehouses and construction sites.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Forklift 42- 5FG23
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Integrate maintenance plans directly into your work orders in MaintainX.
170 Hour / 1 Month Engine Maintenance
Inspect proper starting and abnormal noise
Measure rotating condition at idling
Measure rotating condition during acceleration
Inspect exhaust gas condition
Clean air cleaner element
Measure valve clearance
Retighten cylinder head bolt loosening
Inspect PCV system for clogging and damage in PCV valve and piping
Measure no-load maximum RPM of governor
2000 Hour / 12 Month Engine System Maintenance
Measure Valve clearance (IDZ-II·2Z)
Measure main body compression
Retighten cylinder head bolt loosening
Inspect muffler rubber mount
Measure injection nozzle injection pressure and spray status
Inspect radiator rubber mount
Sign off on the engine system maintenance
170 Hour / 1 Month Braking System Maintenance
Measure play and reserve in the brake pedal
Inspect the braking effect of the brake pedal
Inspect the operating force of the parking brake
Inspect the braking effect of the parking brake
Inspect for looseness or damage in the parking brake rod and cable
Inspect for leaks, damage, and mounting condition of the brake pipe
Inspect for leaks and fluid level in the reservoir tank
Measure clearance between drum and lining
Sign off on the braking system maintenance
170 Hour / 1 Month Power Transmission System Maintenance
Measure clutch pedal play
Inspect clutch for abnormal sound and functioning
Inspect clutch booster function and leak
Inspect clutch fluid level
Inspect transmission for leak
Inspect transmission fluid level
Inspect transmission gear function and abnormal noise
Inspect for leaks in the differential
Inspect differential oil level
500 Hour / 3 Month Maintenance
Tighten loose joint in propeller shaft and axle shaft
Replace engine oil filter
Replace engine coolant
Sign off on the maintenance
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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