

The Toyota Forklift 42-5FG20 is a reliable industrial forklift designed for efficient material handling. Known for its robust performance and durability, this model excels in various warehouse and construction applications, ensuring optimal productivity and safety in operations.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Forklift 42- 5FG20
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Integrate maintenance plans directly into your work orders in MaintainX.
170 Hours / 1 Months Braking System Maintenance
Measure play and reserve in the brake pedal
Inspect the braking effect of the brake pedal
Inspect the operating force of the parking brake
Inspect the braking effect of the parking brake
Inspect for looseness or damage in the parking brake rod and cable
Inspect for leaks, damage, and mounting condition of the brake pipe
Inspect for leaks and fluid level in the reservoir tank
Measure clearance between drum and lining
Sign off on the braking system maintenance
1000 Hours / 6 Months Maintenance
Measure injection timing in fuel system
Inspect draining of sedimenter in fuel system
Inspect oil clutch mechanism function and leak
Measure stall and hydraulic pressure in torque converter and transmission
Clean hydraulic oil tank and oil strainer
Sign off on the maintenance procedure
2 Years Replacement
- Replace Power Steering Rubbers Parts
- Replace Hydraulic Hoses
- Replace Reservoir Tank Hose
- Replace Torque Converter Rubber Hoses
- Replace Chains at every 3 years;
2000 Hours / 12 Months Braking System Maintenance
Inspect function, wear, damage, leak and mounting looseness in Master cylinder and wheel cylinder
Inspect Wear of shoe sliding portion and lining
Inspect Drum wear and damage
Inspect Shoe operating condition
Inspect Anchor pin rusting
Measure Return spring fatigue
Inspect Automatic adjuster function
Inspect Backing plate for deformation, cracks and damage
Retighten Backing plate loose mounting
170 Hours / 1 Months Hydraulic System Maintenance
Inspect loosening and damage of cylinder mounting
Inspect deformation and damage of rod, rod screw and rod end
Inspect cylinder operation
Measure natural drop and natural forward tilt
Inspect for oil leaks and damage in the cylinder
Inspect for wear and damage of the pin and cylinder bearing
Measure lifting speed
Inspect for uneven movement
Inspect for oil leaks and abnormal sound from the oil pump
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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