Toyota Forklift 02-5FD40

Inspect proper starting and abnormal noise

Measure rotating condition at idling

Measure rotating condition during acceleration

Inspect PCV system for clogging and damage in PCV valve and piping

Measure no-load maximum RPM of governor

Inspect lubrication system for oil leaks

Inspect lubrication system oil level

Inspect cracks at fork root and welded part while forklift is new

Inspect wear and damage of mast support bushing

Inspect wear and damage of roller pins

Measure relief pressure in oil control valve

Inspect plug cord internal discontinuity

Inspect damage and cracks of frame, cross members, etc.

Sign off on the 2000 Hour / 12 Month Maintenance

Inspect for play and looseness in the steering wheel

Inspect the function of the steering wheel

Retighten looseness of mounting of the gear box

Inspect rod, links and arm for looseness and damage

Inspect for oil leaks in the power steering

Inspect power steering for looseness in mounting and linkage

Inspect knuckle for king pin looseness

Sign off on the steering system maintenance

Power steering rubbers parts replaced

Note: Chains are replaced every 3 years

Sign off on the 2 Year Replacement

Inspect function, wear, damage, leak and mounting looseness in Master cylinder and wheel cylinder

Inspect Wear of shoe sliding portion and lining

Inspect Shoe operating condition

Inspect Automatic adjuster function

Inspect Backing plate for deformation, cracks and damage

Retighten Backing plate loose mounting