

The Sullair Industrial Air Compressor 7509B AC is a robust and efficient air compressor designed for heavy-duty industrial applications. Known for its reliability and performance, this model ensures optimal air delivery and is essential for various manufacturing processes. Regular maintenance is crucial to maximize its lifespan and efficiency.
Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Sullair Industrial Air Compressor 7509B AC
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
1 Yearly / 8000 Hourly Fluid Replacement
CAUTION: Do not mix different types of lubricants. Mixing lubricants can cause malfunctions or compressor damage and will void the compressor’s warranty.
CAUTION: Contamination of compressor fluids with mineral oil or other fluids can cause foaming, filter plugging, or orifice line obstruction.
Sullair encourages its customers to participate in a fluid analysis program with the fluid suppliers. In some cases, the analysis results suggest a fluid change interval that differs from the User Manual. Contact a Sullair representative for details.
When performing a fluid change or topping off the fill, the proper level should be at half of the sight glass, with the machine off.
Mixing, changing, or adding other lubricants within the compressor unit may void the air-end warranty.
Drain the receiver tank
Change the compressor fluid using instructions shown in the Lubrication Guide.
Refer to Figure 3-1 for the fluid fill port location.
Sullair’s 4500P-7500 series compressors are filled and tested at the factory with Sullube lubricant.
1 Yearly Air Filter Replacement
Does the maintenance gauge show red with the compressor running full load?
AIR FILTER ELEMENT REPLACEMENT
Clean the air filter’s exterior housing.
Release the hold-down clips and remove the end cover.
Remove the air filter element by pulling it out of the housing.
Clean the housing interior with a damp cloth. DO NOT blow dirt out with compressed air.
Replace the element.
Reassemble in the reverse order.
Sign off on the air filter replacement
1 Yearly Control Line Strainer Cleaning
Warning: This procedure requires trained personnel with PPE!
Regulator and solenoid valve(s) are protected by a strainer
Strainer cleaned
Hex cap removed from the strainer
Strainer screen removed
Screen cleaned and reinstalled
Is the screen damaged?
If the screen is damaged, the strainer assembly must be replaced (P/N 241772)
Sign off on the strainer cleaning
1 Yearly Separator Replacement
Warning: Relieve all pressure from the receiver tank and all compressor lines before starting.
Pressure relieved from the receiver tank and all compressor lines?
Loosen and remove the eight (8) hex head capscrews (M12 x 40mm) from the cover plate.
Capscrews removed?
Lift the cover plate from the receiver tank.
Cover plate removed?
Remove the separator elements.
Separator elements removed?
Inspect the receiver tank for rust, contamination, or damage.
2000 Hourly Fluid Filter Replacement
Refer to Figure 6-1.
WS Controller indicates the need for replacement
Fluid change required
FLUID FILTER ELEMENT REPLACEMENT
Filter canister removed with a wrench
Filter element disposed properly
NOTE: Dispose of fluids in accordance with applicable federal, state, and local regulations.
Gasket seating surface cleaned
Light film of fluid applied to the element seal
Access the parts list for your equipment in MaintainX.
Air Filter Element Replacement Kit
02250168-053
Contorl Line Strainer Assembly
241772
Cooler, Air/Oil 100HP
02250162-368
Cooler, Air/Oil 75HP
02250163-627
Cooler, Oil/Water 6x36 1-5/8” SAE
02250120-863
Air Filter Element Replacement Kit
02250168-053
Contorl Line Strainer Assembly
241772
Cooler, Air/Oil 100HP
02250162-368
Cooler, Air/Oil 75HP
02250163-627
Cooler, Oil/Water 6x36 1-5/8” SAE
02250120-863
Air Filter Element Replacement Kit
02250168-053
Contorl Line Strainer Assembly
241772
Cooler, Air/Oil 100HP
02250162-368
Cooler, Air/Oil 75HP
02250163-627
Cooler, Oil/Water 6x36 1-5/8” SAE
02250120-863
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
Thousands of companies manage their assets with MaintainX













