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Sullair

Sullair Industrial Air Compressor 7509B AC

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Sullair Industrial Air Compressor 7509B AC
Sullair Industrial Air Compressor 7509B AC

The Sullair Industrial Air Compressor 7509B AC is a robust and efficient air compressor designed for heavy-duty industrial applications. Known for its reliability and performance, this model ensures optimal air delivery and is essential for various manufacturing processes. Regular maintenance is crucial to maximize its lifespan and efficiency.

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MAINTENANCE RESOURCES

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Documents & Manuals

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Work Orders

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Procedures

Procedures

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Parts

Parts

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Sullair Industrial Air Compressor 7509B AC

Sullair Industrial Air Compressor 7509B AC

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Maintenance Plans for Sullair Industrial Air Compressor Model 7509B AC

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1 Yearly / 8000 Hourly Fluid Replacement

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CAUTION: Do not mix different types of lubricants. Mixing lubricants can cause malfunctions or compressor damage and will void the compressor’s warranty.

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CAUTION: Contamination of compressor fluids with mineral oil or other fluids can cause foaming, filter plugging, or orifice line obstruction.

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Sullair encourages its customers to participate in a fluid analysis program with the fluid suppliers. In some cases, the analysis results suggest a fluid change interval that differs from the User Manual. Contact a Sullair representative for details.

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When performing a fluid change or topping off the fill, the proper level should be at half of the sight glass, with the machine off.

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Mixing, changing, or adding other lubricants within the compressor unit may void the air-end warranty.

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Drain the receiver tank

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Change the compressor fluid using instructions shown in the Lubrication Guide.

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Refer to Figure 3-1 for the fluid fill port location.

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Sullair’s 4500P-7500 series compressors are filled and tested at the factory with Sullube lubricant.

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1 Yearly Air Filter Replacement

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Does the maintenance gauge show red with the compressor running full load?

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AIR FILTER ELEMENT REPLACEMENT

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Clean the air filter’s exterior housing.

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Release the hold-down clips and remove the end cover.

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Remove the air filter element by pulling it out of the housing.

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Clean the housing interior with a damp cloth. DO NOT blow dirt out with compressed air.

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Replace the element.

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Reassemble in the reverse order.

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Sign off on the air filter replacement

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1 Yearly Control Line Strainer Cleaning

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Warning: This procedure requires trained personnel with PPE!

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Regulator and solenoid valve(s) are protected by a strainer

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Strainer cleaned

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Hex cap removed from the strainer

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Strainer screen removed

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Screen cleaned and reinstalled

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Is the screen damaged?

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If the screen is damaged, the strainer assembly must be replaced (P/N 241772)

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Sign off on the strainer cleaning

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1 Yearly Separator Replacement

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Warning: Relieve all pressure from the receiver tank and all compressor lines before starting.

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Pressure relieved from the receiver tank and all compressor lines?

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Loosen and remove the eight (8) hex head capscrews (M12 x 40mm) from the cover plate.

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Capscrews removed?

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Lift the cover plate from the receiver tank.

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Cover plate removed?

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Remove the separator elements.

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Separator elements removed?

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Inspect the receiver tank for rust, contamination, or damage.

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2000 Hourly Fluid Filter Replacement

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Refer to Figure 6-1.

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WS Controller indicates the need for replacement

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Fluid change required

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FLUID FILTER ELEMENT REPLACEMENT

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Filter canister removed with a wrench

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Filter element disposed properly

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NOTE: Dispose of fluids in accordance with applicable federal, state, and local regulations.

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Gasket seating surface cleaned

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Light film of fluid applied to the element seal

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Parts for Sullair Industrial Air Compressor 7509B AC

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Part Name
Part Number

Air Filter Element Replacement Kit

02250168-053

Contorl Line Strainer Assembly

241772

Cooler, Air/Oil 100HP

02250162-368

Cooler, Air/Oil 75HP

02250163-627

Cooler, Oil/Water 6x36 1-5/8” SAE

02250120-863

Air Filter Element Replacement Kit

02250168-053

Contorl Line Strainer Assembly

241772

Cooler, Air/Oil 100HP

02250162-368

Cooler, Air/Oil 75HP

02250163-627

Cooler, Oil/Water 6x36 1-5/8” SAE

02250120-863

Air Filter Element Replacement Kit

02250168-053

Contorl Line Strainer Assembly

241772

Cooler, Air/Oil 100HP

02250162-368

Cooler, Air/Oil 75HP

02250163-627

Cooler, Oil/Water 6x36 1-5/8” SAE

02250120-863

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