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KUKA Robot Controller KR C4 NA

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KUKA Robot Controller KR C4 NA
KUKA Robot Controller KR C4 NA

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KUKA Robot Controller KR C4 NA

KUKA Robot Controller KR C4 NA

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Maintenance Plans for KUKA Robot Controller Model KR C4 NA

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2 Yearly Robot Controller Cleaning

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NOTE: Maintenance work must be performed at the specified maintenance intervals after commissioning at the customer’s plant

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1. Depending on installation conditions and degree of fouling, clean the heat exchanger with a brush

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2. Depending on installation conditions and degree of fouling, clean the internal fans with a brush

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3. Depending on installation conditions and degree of fouling, clean the heat sinks of the KPP, KSP and low-voltage power supply unit with a brush

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4. Depending on installation conditions and degree of fouling, clean the external fans with a brush;

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5 Yearly Control PC Fan Replacement

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Precondition: The robot controller must be switched off and secured to prevent unauthorized persons from switching it on again. The power cable is de-energized. Observe the ESD guidelines. WARNING: Cables routed from power supply connection X1 to the main switch are energized even when the main switch is switched off! This mains voltage can cause life-threatening injuries on contact.

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Remove the control PC

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Remove the air duct

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Remove the cover of the control PC

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Release and unplug the fan connector

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Remove outer fan grille

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Pull the fan inwards off the mounting plugs

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Remove the expanding rivets and take off the fan grille

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Fasten the fan grille to the new fan with the expanding rivets

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5 Yearly External Fan Replacement

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NOTE: Maintenance work must be performed at the specified maintenance intervals after commissioning at the customer’s plant

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Precondition

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The robot controller must be switched off and secured to prevent unauthorized persons from switching it on again

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The power cable is de-energized

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Observe the ESD guidelines

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WARNING: Cables routed from power supply connection X1 to the main switch are energized even when the main switch is switched off! This mains voltage can cause life-threatening injuries on contact

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Unplug fan connector X14 on the CCU

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Remove the rear panel

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Remove the screws of the cable inlet

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5 Yearly Internal Fan Replacement

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NOTE: Maintenance work must be performed at the specified maintenance intervals after commissioning at the customer’s plant

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Precondition

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The robot controller must be switched off and secured to prevent unauthorized persons from switching it on again

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The power cable is de-energized

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Observe the ESD guidelines

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WARNING: Cables routed from power supply connection X1 to the main switch are energized even when the main switch is switched off! This mains voltage can cause life-threatening injuries on contact

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Remove the screws from the fan holder

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Pull the internal fan out of the tab complete with the holder

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Unplug connector of internal fan

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6 Monthly Relay Output Check

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NOTE: Maintenance work must be performed at the specified maintenance intervals after commissioning at the customer’s plant

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- SIB relay outputs check!

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Activity - Check the function of the output “Local Emergency Stop”

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1.Press the local EMERGENCY STOP device. Activity - Check the function of the output “Operator safety acknowledged”

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1. Set operating mode to Automatic or Automatic External

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2. Open operator safety (safeguard)

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Activity - Check the function of the output “Switch on periphery”!

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1. Set operating mode to Automatic or Automatic External

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2. Open operator safety (safeguard)

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