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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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KUKA Robot Controller KR C4 CK NA

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Maintenance Plans for KUKA Robot Controller Model KR C4 CK NA

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2 Yearly Robot Controller Cleaning

NOTE: Maintenance work must be performed at the specified maintenance intervals after commissioning at the customer’s plant

1. Depending on installation conditions and degree of fouling, clean the heat exchanger with a brush

2. Depending on installation conditions and degree of fouling, clean the internal fans with a brush

3. Depending on installation conditions and degree of fouling, clean the heat sinks of the KPP, KSP and low-voltage power supply unit with a brush

4. Depending on installation conditions and degree of fouling, clean the external fans with a brush;

Run this procedure

5 Yearly Control PC Fan Replacement

Precondition: The robot controller must be switched off and secured to prevent unauthorized persons from switching it on again. The power cable is de-energized. Observe the ESD guidelines. WARNING: Cables routed from power supply connection X1 to the main switch are energized even when the main switch is switched off! This mains voltage can cause life-threatening injuries on contact.

Control PC removed

Air duct removed

Cover of the control PC removed

Fan connector released and unplugged

Outer fan grille removed

Fan pulled inwards off the mounting plugs

Expanding rivets removed and fan grille taken off

Fan grille fastened to the new fan with the expanding rivets

Run this procedure

5 Yearly External Fan Replacement

NOTE: Maintenance work must be performed at the specified maintenance intervals after commissioning at the customer’s plant

Precondition: The robot controller must be switched off and secured to prevent unauthorized persons from switching it on again

The power cable is de-energized

Observe the ESD guidelines

WARNING: Cables routed from power supply connection X1 to the main switch are energized even when the main switch is switched off! This mains voltage can cause life-threatening injuries on contact

Unplug fan connector X14 on the CCU

Remove the rear panel

Remove the screws of the cable inlet

Swivel back the cable inlet and pull out the connecting cable

Run this procedure

5 Yearly Internal Fan Replacement

Precondition: The robot controller must be switched off and secured to prevent unauthorized persons from switching it on again. The power cable is de-energized. Observe the ESD guidelines.

WARNING: Cables routed from power supply connection X1 to the main switch are energized even when the main switch is switched off! This mains voltage can cause life-threatening injuries on contact.

Robot controller switched off and secured?

Power cable de-energized?

ESD guidelines observed?

Cables from power supply connection X1 to the main switch de-energized?

Screws from the fan holder removed?

Internal fan pulled out of the tab complete with the holder?

Connector of internal fan unplugged?

Run this procedure

6 Monthly Relay Output Check

NOTE: Maintenance work must be performed at the specified maintenance intervals after commissioning at the customer’s plant

- SIB relay outputs check!

Activity - Check the function of the output “Local Emergency Stop”