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Documents & Manuals

Find all the essential guides in one place.

Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more

Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more

Parts

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Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Komatsu Forklift Trucks FG25TUS-14

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Maintenance Plans for Komatsu Forklift Trucks Model FG25TUS-14

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Initial 200 Hours or 1 Month Forklift Trucks Maintenance

Change oil in hydraulic tank, replace line filter, clean strainer, clean inside of tank

Change oil in engine oil pan and replace engine oil filter cartridge (gasoline and diesel engines)

Check, adjust engine intake and exhaust valve clearance

Tighten (retorque) engine cylinder head bolts

Check air cleaner and replace element/filter if dirty

Inspect and clean fuel filter sock ( not replaceable) (gasoline engine)

Change oil in TORQFLOW transmission case and clean TORQFLOW transmission strainer

Change oil in differential case (includes oil in transmission case on clutch-type lift trucks)

Check spark plugs for burning of electrode, burning of insulator (gasoline & LP engines)

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500 Hourly Forklift Trucks Maintenance

Change oil in engine oil pan and replace engine oil filter cartridge (gasoline engine)

Remove the drain plug, drain the oil, then reinstall and tighten the drain plug

Add the specified amount of genuine Komatsu Forklift engine oil

Check the oil level with the dipstick

Replace engine oil filter

Using a filter wrench, remove the oil filter cartridge

Clean the filter holder on the engine

Coat the threads on the holder and the seal on the new filter with clean engine oil

Install the new filter

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100 Hourly or 2 Weekly Forklift Trucks Maintenance

Every 2 weeks or every 100 hours service

Loading Equipment

Lift chain greased?

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2400 Hourly or 12 Monthly Forklift Trucks Maintenance

Operation of brake master cylinder

Operation of wheel cylinders

Operation of brake drum

Brake linings for wear

Operating condition of brake shoes

Brake adjustment lever and ratchet for wear and damage

Brake springs for deterioration

Brake back plates for deformation and cracking, check mounting condition

Air tightness of brake piping/tubing

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1200 Hourly or 6 Monthly Forklift Trucks Maintenance

Check steering link for bending, damage and wear

Check steering knuckle for play, deformation and damage

Check for marked variation in minimum turning radius

Change oil in differential case (clutch-type lift trucks, include transmission case)

WARNING: Watch out for HOT OIL. Immediately after operations, the oil will be very hot. Wait for the oil temperature to go down before starting this maintenance operation.

Remove the oil filler plug, then remove the drain plug and drain the oil.

After draining the oil, reinstall and tighten the drain plug and add the specified amount of Komatsu Forklift oil through the oil filler.

After filling with new oil, check the oil level.

Change oil in TORQFLOW transmission case

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