Komatsu Bulldozer D65P-12

WARNING: The engine is at high temperature immediately after the machine has been operated. Wait for the engine to cool down before replacing the filter. Do not bring fire or sparks near the fuel.

Prepare a filter wrench and a container to catch the fuel.

Set the container under the filter cartridge to catch the drained oil.

Using a filter wrench, turn filter cartridge (1) counterclockwise to remove it.

Clean the filter holder, fill the new filter cartridge with clean fuel, then coat the packing surface with oil and install to the filter holder.

NOTICE: When filling with fuel, use clean fuel and be careful not to let any dust or dirt get in. Portion (B) at the center is the clean side, so be particularly careful not to let any dust or dirt get in. When adding fuel, always add from small hole (A) at eight places on the dirty side.

When installing, tighten until the packing surface contacts the seal surface of the filter holder, then tighten it up 1/2 to 3/4 of a turn.

If the filter cartridge is tightened too far, the packing will be damaged and this will lead to leakage of fuel. If the filter cartridge is too loose, fuel will also leak from the packing, so always tighten to the correct amount.

Loosen the knob of feed pump (2) and operate it 50 to 60 times up and down. This will bleed the air.

Warning: Carry out this procedure before operating the machine.

Prepare a container to catch the fuel that is drained.

Open drain valve (1) at the bottom inside the inspection cover on the left side at the rear of the machine and drain the water and sediment accumulated at the bottom together with fuel.

Warning: When doing this, be careful not to get fuel on yourself.

When clear fuel comes out, close drain valve (1).

Grease Equalizer Bar Center Pin

Check Oil Level in Final Drive Case, Add Oil

Check Oil Level in Hydraulic Tank, Add Oil

Check Level of Battery Electrolyte

CHANGE OIL IN HYDRAULIC TANK, REPLACE OIL FILTER ELEMENT

The parts and oil are at high temperature immediately after the engine is stopped, and may cause burns. Wait for the temperature to go down before starting the work.

When removing the oil filler cap, turn it slowly to release the internal pressure, then remove it.

Refill capacity: 55 liters (14.53 US gal)

1. Lower the blade to the ground securely, stop the engine and slowly turn the cap of oil filler (F) to release the internal pressure. Then, remove the cap.

2. Remove the cover (1) at the bottom of the hydraulic tank.

3. Loosen drain valve (2), drain the oil, tighten drain valve (2) again, then install cover (1). When loosening drain valve (2), be careful not to get oil on yourself.

4. To drain the oil in hydraulic oil filter case (7), release the grommet under the fender and remove drain plug (3). Be careful to avoid getting oil on yourself when remove drain plug (3).

Replace Fuel hose (fuel tank - injection pump)

Replace Fuel hose (injection pump - fuel filter)

Replace Feul retum hose (injection pump - fuel tank)

Replace Fuel return hose (injection nozzle - fuel tank)

Replace Hose (power train strainer - power train pump)

Replace Hose (power train pump - power train filter)

Replace Hose (power train filter - transmission)

Replace Hose (transmission case - steering relief valve)

Replace Hose (power train lubrication pump - steering case)