

The Hytrol Belt Conveyor Gapper is an essential industrial asset designed for efficient material handling. This conveyor system optimizes product spacing and alignment, ensuring smooth operations in various manufacturing environments. Regular maintenance and timely spare parts replacement are crucial for maximizing performance and longevity.
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Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
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Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Hytrol Belt Conveyor Gapper
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Integrate maintenance plans directly into your work orders in MaintainX.
1 Monthly Belt Conveyor Maintenance
MOTOR: Check Noise
Check Mounting Bolts
REDUCER: Check Noise
Check Temperature
BELT:
Check Tracking
Check Tension
BEARINGS (Pulleys & Rollers):
Check Noise
1 Weekly Belt Conveyor Maintenance
Motor temperature within acceptable range?
Drive chain lubricated?
Belt lacing checked?
3 Monthly Belt Conveyor Maintenance
REDUCER:
Check Oil Level
DRIVE CHAIN:
Check Tension
Check for Wear
SPROCKETS:
Check for Wear
Check Set Screws & Keys
BEARINGS (Pulleys & Rollers):
Belt Conveyor Lubrication
Warning: This procedure requires trained personnel with PPE!
Is the drive chain pre-lubricated from the manufacturer?
If not, report the issue to the maintenance team and stop the procedure
Choose the type of lubricant used
Enter the hours of operation since last lubrication
Is the chain sufficiently lubricated?
Describe the operating conditions
Sign off on the belt conveyor lubrication
Belt Tracking
Pre-Tracking Inspection
Conveyor is level across the width and length of unit
Drive Pulley, Tail Pulley, Snub Idlers, and all Return Idlers are square with conveyor bed
Belt has been properly threaded through conveyor
Feed is in direction of belt travel, centered on belt
Belt lacing has been installed correctly and is square with the belt
Belt Tracking Adjustment
Belt is running in the direction (FLOW) with the arrow, but tracking (drifting) towards Side “X”
Belt is running in the direction (FLOW) with the arrow, but tracking (drifting) towards Side “Y”
Access the parts list for your equipment in MaintainX.
11/16" Hex Idler Bracket
B-04842
1/2-13 x 1 1/2" Lg Carriage Bolt
042.575
1/2-13 x 1 1/2" Lg Socket Flat Head Bolt
042.672
1/2-13 x 4" Lg Hex Bolt (Fully Threaded)
040.407
1/2-13 x 9" Lg Hex Bolt (Fully Threaded)
040.411
11/16" Hex Idler Bracket
B-04842
1/2-13 x 1 1/2" Lg Carriage Bolt
042.575
1/2-13 x 1 1/2" Lg Socket Flat Head Bolt
042.672
1/2-13 x 4" Lg Hex Bolt (Fully Threaded)
040.407
1/2-13 x 9" Lg Hex Bolt (Fully Threaded)
040.411
11/16" Hex Idler Bracket
B-04842
1/2-13 x 1 1/2" Lg Carriage Bolt
042.575
1/2-13 x 1 1/2" Lg Socket Flat Head Bolt
042.672
1/2-13 x 4" Lg Hex Bolt (Fully Threaded)
040.407
1/2-13 x 9" Lg Hex Bolt (Fully Threaded)
040.411
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