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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Hyster Forklift RS46-41S CH

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Maintenance Plans for Hyster Forklift Model RS46-41S CH

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Cab Manifold Removal

WARNING: Lower boom completely before working on control valve or hydraulic system. The boom can lower suddenly and cause injury if the boom is not lowered.

Is the truck placed on a solid and level surface?

Is the boom lowered and the shutoff valves at the bottom of the hydraulic tank platform closed?

Is the engine shut down?

WARNING: Move all control levers back and forth a minimum of 20 times to remove all hydraulic pressure from pilot system.

Are the covers on the topside of the frame removed?

Are tags for identification put on hydraulic lines?

Are the hydraulic lines disconnected from the cab manifold?

Are caps put on the open lines, ports or other connectors?

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Boom Extension Circuit Assemble

New seals installed

Component/valve lubricated with clean hydraulic oil

Temporary plug removed

Component/valve or switch installed and torqued to value listed in the Torque Specifications

Sign off on the Boom Extension Circuit Assemble

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Cab Manifold Assemble

New seals installed

Component/valve lubricated with clean hydraulic oil

Temporary plug removed

Component/valve or switch installed and torqued to value listed in the Torque Specifications

Sign off on the cab manifold assemble

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Brake Filter Maintenance

Lower boom completely and close shutoff valves on the bottom of the hydraulic tank.

Shut down the engine and apply the parking brake.

Apply brakes minimum 10 times to relieve hydraulic pressure.

Loosen the brake filter by using a wrench to turn the bowl counterclockwise. See Figure 12.

Remove filter cartridge.

Insert new filter cartridge.

Install the bowl by turning the bowl clockwise.

Torque the bowl to 20 N•m (14.7 lbf ft).

Open shutoff valves.

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Derricking Circuit Disassemble

NOTE: Only use plugs that have been cleaned in solvent.

NOTE: In the event that seals are missing, check manifold for missing seals and remove.

NOTE: Cartridge valves are not field serviceable with exception of external seals and electrical solenoids. In event of a defective component, completely replace valve.

NOTE: Check load holding valve for cracks. If there are cracks in load holding valve, the load holding valve must be replaced.

The valve seals are serviceable parts of the load holding valve. Use the following procedures for repair:

Unscrew the cartridge valve from the load holding valve. See Figure 8.

Check that all seals are attached to cartridge valve.

Install a temporary plug in place of cartridge valve.

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