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Honda Utility ATV TRX420FM1

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Honda Utility ATV TRX420FM1
Honda Utility ATV TRX420FM1

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PDF MANUAL

Manual for Honda Utility ATV TRX420FM1

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Procedures

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Honda Utility ATV TRX420FM1

Honda Utility ATV TRX420FM1

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Maintenance Plans for Honda Utility ATV Model TRX420FM1

Integrate maintenance plans directly into your work orders in MaintainX.

100 Hourly / 1 Yearly Engine Oil Change

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Safety Precautions: Refer to page 121. This procedure requires mechanical skill and professional tools such as a torque wrench. If you do not have the skills or the tools, see your dealer.

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NOTICE: Using the wrong oil filter may result in leaks or engine damage. Use a new Honda Genuine oil filter specified for your model or a filter of equal quality.

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ATV on level ground?

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Upload a photo of the oil check lid and the oil fill cap/dipstick removed from the front crankcase.

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Engine oil drain bolt and sealing washer removed?

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Enter the torque applied to the oil drain bolt (should be 18 lbf·ft)

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Enter the amount of oil added to the crankcase (should be approximately 2.9 US qt)

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Oil fill cap/dipstick reinstalled?

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Engine idled for 3 – 5 minutes?

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100 Hourly / 1 Yearly Oil Filter Change

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Refer to Safety Precautions on page 121. This procedure requires mechanical skill and professional tools such as a torque wrench as well as a means for disposing of the drained fluid (page 226). If you do not have the skills or the tools, see your dealer.

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ATV on level ground?

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Upload a photo of the oil check lid and the oil fill cap/dipstick from the front crankcase.

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Oil drain pan placed under the crankcase?

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Upload a photo of the engine oil drain bolt and sealing washer.

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Place shop towels under the oil filter cover because oil will flow out.

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Upload a photo of the removed seat.

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Upload a photo of the removed tank cover assembly.

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Upload a photo of the removed oil filter cover and O-rings.

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100 Hourly / 6 Monthly Air Cleaner Cleaning

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Remove the seat (Refer to page 133)

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Unlatch the retainer clips

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Remove the air cleaner housing cover

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Loosen the screw and remove the air cleaner assembly from the air cleaner housing

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Remove the clamp

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Remove the air cleaner from the air cleaner body

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Wash the air cleaner in clean, non-flammable solvent such as kerosene

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Inspect for tears or cracks in the foam or seams of the air cleaner. Replace if damaged

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Allow the air cleaner to dry thoroughly before applying oil

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100 Hourly / 6 Monthly Air Cleaner Housing Drain Tube Cleaning

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Warning: This procedure requires trained personnel with PPE!

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Deposits visible in the drain tube?

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If deposits are visible, proceed with the following steps. If not, skip to step 6.

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Upload a photo of the drain tube before cleaning

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Drain tube removed successfully?

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Deposits drained successfully?

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Drain tube reinstalled and secured with the clip?

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Upload a photo of the cleaned and reinstalled drain tube

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Sign off on the air cleaner housing drain tube cleaning

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100 Hourly / 6 Monthly Brake Light Switch Adjustment

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Warning: This procedure should be serviced by your dealer, unless the owner has proper tools and service data and is mechanically qualified.

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Refer to the official Honda Service Manual (page 274).

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Refer to Safety Precautions on page 121.

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Rear Brake Only:

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Check the operation of the rear brake light switch (1) at the right side behind the engine

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Adjustment is done by turning the adjusting nut (2)

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Sign off on the brake light switch adjustment

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