The Hobart Handler 125 EZ is a versatile MIG welding machine designed for both novice and experienced welders. This reliable equipment offers exceptional performance and ease of use, making it ideal for various welding applications. With its compact design and robust features, the Handler 125 EZ is a valuable addition to any workshop.
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Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Hobart Hobart Hobart - Handler 125 EZ Handler 125 EZ Handler 125 EZ
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Integrate maintenance plans directly into your work orders in MaintainX.
Replacing Gun Contact Tip
Turn off welding power source.
1 Nozzle
Remove nozzle.
2 Contact Tip
3 Tip Adapter
Cut off welding wire at contact tip. Remove contact tip from tip adapter, and install new contact tip. Reinstall nozzle.;
Drive Motor Protection
Drive motor protection circuit protects drive motor from overload. If drive motor becomes inoperative, release gun trigger and wait until protection circuit resets allowing drive motor to feed wire again.;
Replacing Gun Liner
Turn off welding power source.
1. Remove nozzle. Cut off wire at contact tip, and remove contact tip and tip adapter.
2. Open pressure assembly. Retract wire from liner onto spool.
3. Hold wire tightly to keep it from unraveling. Secure end of wire at spool.
4. Twist handle locking ring counterclockwise 1/4 turn and slide it down cable. Separate gun handle by lifting top rear portion up and sliding forward over head tube.
5. Loosen liner setscrew with allen wrench.
6. Remove screws (3) from cover, and remove cover from wire drive assembly.
7. Pull end of liner out from housing groove, and pull liner out of gun cable.
8. Lay gun cable straight on a flat surface. Insert bare end of liner (end without black tubing) into wire drive end of cable. Push liner toward gun. If necessary, twist cable to ease installation.
6 Months Check
Blow out or vacuum inside. During heavy service, clean monthly.;
Changing Drive Roll Or Wire Inlet Guide
1 Pressure Adjustment Knob
2 Pressure Assembly
Pivot pressure adjustment knob down, and lift pressure assembly up.
3 Pivot Tube Plate
4 Securing Screws
5 Pressure Arm Pivot Tube
6 Inlet Wire Guide
Remove screws and pivot tube plate. Lift out pressure arm pivot tube, and slide inlet wire guide out of tube. Slide replacement wire guide into tube, and place tube back into drive assembly. Be sure tip of wire guide is as close to drive roll as possible without touching. Reinstall plate and tighten screws.
7 Retaining Knob
Access the parts list for your equipment in MaintainX.
Wrapper, Cover
210 434
Baffle, Center
210 433
Circuit Card Assy, Control
222 457
Bus Bar, Output Negative
193 194
Label, Warning
204 036
Wrapper, Cover
210 434
Baffle, Center
210 433
Circuit Card Assy, Control
222 457
Bus Bar, Output Negative
193 194
Label, Warning
204 036
Wrapper, Cover
210 434
Baffle, Center
210 433
Circuit Card Assy, Control
222 457
Bus Bar, Output Negative
193 194
Label, Warning
204 036
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