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Dock Leveler Manufacturing

Dock Leveler Manufacturing Air-Powered Dock Leveler DA-658

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Dock Leveler Manufacturing Air-Powered Dock Leveler DA-658
Dock Leveler Manufacturing Air-Powered Dock Leveler DA-658

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PDF MANUAL

Manual for Dock Leveler Manufacturing Air-Powered Dock Leveler DA-658

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Procedures

Procedures

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Parts

Parts

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Dock Leveler Manufacturing Air-Powered Dock Leveler DA-658

Dock Leveler Manufacturing Air-Powered Dock Leveler DA-658

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Maintenance Plans for Dock Leveler Manufacturing Air-Powered Dock Leveler Model DA-658

Integrate maintenance plans directly into your work orders in MaintainX.

Lip Stop Bolt Adjustment

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Preparation

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Fully raise the platform and engage the maintenance prop in the service position.

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Manually raise the lip and engage lip maintenance prop.

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Adjustment

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Loosen jam nut (B).

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Adjust stop bolt (C) as necessary.

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Tighten jam nut (B).

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Post-Adjustment

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Disengage lip maintenance prop.

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Lip Assist Chain and Shackle Adjustment

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Initial Inspection

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Inspect the lip assist chain and shackle for any visible damage or wear.

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Has the lip assist chain or shackle been replaced recently?

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Determine Above Dock Service Range

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Select the leveler size

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Enter the current number of links between the lip assist assembly and the shackle.

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Adjustment Procedure

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Can the maintenance prop be raised to the backside of the platform header with the dock leveler in the raised position?

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Can the maintenance prop rotate out past the platform header with the dock leveler in the raised position?

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Lip Latch & Lip Actuator Spring Tension Adjustment

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Safety Precautions

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Ensure two people are present if the dock leveler is not equipped with a tethered remote.

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Use an additional means to support the dock platform and lip, such as a boom truck or fork truck.

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Lock all electrical disconnects in the OFF position after raising the platform and engaging the maintenance prop.

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Post safety warnings and barricade the work area at dock level and ground level.

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Wear a hard hat or other applicable head protection when working under or around the dock leveler.

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Stand clear of platform lip when working in front of the dock leveler.

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Lip Latch Spring Tension Adjustment

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Loosen jam nut on (A).

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Optional Leveler Stored Sensor Adjustment

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Preparation and Safety Measures

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Raise the leveler and position the maintenance prop behind the header

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Lockout/tag out the equipment

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Is an additional means of support in place for the dock platform and lip?

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Sensor and Target Alignment Inspection

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Inspect if the target is parallel to the face of the sensor with a gap of 1/4" when the lip is in the stored position

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Sensor Adjustment

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Loosen the nuts around the sensor body

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Move the sensor to achieve the correct gap

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1 Weekly Dock Leveler Maintenance

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Operate Dock Leveler

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Operate the dock leveler through the complete operating cycle to maintain lubrication

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Inspect Hinge Areas

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Inspect the platform hinge area

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Inspect the lip hinge area

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Are the hinge areas free of dirt and debris?

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Inspect Under Platform

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Inspect the area under the platform, around and under the air bellows

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Is there any build-up of foreign material under the platform?

Run this procedureArrow right

Parts for Dock Leveler Manufacturing Air-Powered Dock Leveler DA-658

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Push Button Starter Enclosure, NEMA 4X, AP/DA/MA (Includes Decals)*

9-R0-800-A-A

Lip Latch Plate Assembly

9514-0107

Spring, Lip Assist, Green, 30" Lg. Heavy Duty

DOTH-2546*

Spring, Lip Assist, Orange, 30" Lg. Light Duty

DOTH-2550*

Washer, 1-3/4"

2101-0221

Push Button Starter Enclosure, NEMA 4X, AP/DA/MA (Includes Decals)*

9-R0-800-A-A

Lip Latch Plate Assembly

9514-0107

Spring, Lip Assist, Green, 30" Lg. Heavy Duty

DOTH-2546*

Spring, Lip Assist, Orange, 30" Lg. Light Duty

DOTH-2550*

Washer, 1-3/4"

2101-0221

Push Button Starter Enclosure, NEMA 4X, AP/DA/MA (Includes Decals)*

9-R0-800-A-A

Lip Latch Plate Assembly

9514-0107

Spring, Lip Assist, Green, 30" Lg. Heavy Duty

DOTH-2546*

Spring, Lip Assist, Orange, 30" Lg. Light Duty

DOTH-2550*

Washer, 1-3/4"

2101-0221

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