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Daikin Water Chilling Unit CUW60A5Y

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Daikin Water Chilling Unit CUW60A5Y
Daikin Water Chilling Unit CUW60A5Y

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PDF MANUAL

Manual for Daikin Water Chilling Unit CUW60A5Y

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Daikin Water Chilling Unit CUW60A5Y

Daikin Water Chilling Unit CUW60A5Y

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Maintenance Plans for Daikin Water Chilling Unit Model CUW60A5Y

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1 Daily Chilling Unit Check

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To maintain the unit in prime operating condition, check the following items daily, making adjustments where necessary and keeping a record of all checks. Values under “Passing grade” are indicated for chiller under typical operating conditions.

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Check discharge pressure gauge (1.1–1.7 MPa when cooling; 1.5–1.8 MPa when heating)

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Check discharge pressure difference between left and right compressors (for 2-compressor circuits, max. 0.1 MPa)

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Check suction pressure using the compound gauge (0.3–0.6 MPa when cooling; 0.3–0.6 MPa when heating)

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Check suction pressure difference between left and right compressors (for 2-compressor circuits, max. 0.05 MPa)

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Check power supply voltage with a voltmeter (within ±10% of rated voltage)

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Check condenser water outlet temperature (30–40 °C)

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Check chilled (hot) water outlet temperature (5–10 °C when cooling; 40–45 °C when heating)

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Check for abnormal vibrations and noises (no abnormal vibrations or noises)

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Chilling Unit Check

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Seasonally

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- Check refrigerant charge using the condenser liquid level gauge (refrigerant is within range on the gauge)

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- Check refrigerant oil charge using the compressor oil gauge (refrigerant oil is within range on the gauge)

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- Check water quality (according to JIS K0101 or this manual; see water quality standards on page 50);

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Chilling Unit Pump Down

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Method of Pump Down

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1. Start the unit

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2. Close the stop valve on the condenser outlet

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3. If the pressure switch (Low pressure protection) trips, shut compressor discharge stop valve

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4. Stop the unit

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Note

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1. Do not short-circuit the pressure switch (Low pressure protection) or the temperature switch (discharge gas) for any reason whatsoever

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2. Operate the compressor for about 15 minutes before performing pump down;

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Chilling Unit Safety Devices Check

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Periodically check safety devices and keep a record of checks in accordance with regulations on handling high pressure gases

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Contact the place of purchase if a safety device fails to trip at its prescribed value

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Values of safety devices are listed in the manufacturer’s equipment specifications

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1. Pressure switch (High pressure protection)

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1) Shut off condenser water supply

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2) While watching the pressure gauge, check the pressure switch (high pressure protection) trips at the prescribed pressure

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3) Reset the unit

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Note

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The pressure switch (high pressure protection) must be reset by hand (see page 48)

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Chilling Unit Circulation Water Check

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Warning: This procedure requires trained personnel with PPE!

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Is the condenser water circulation affected by concentration of dissolved oxygen?

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If yes, forced-blow water lines (repeatedly drain and refill the system to prevent water quality deterioration)

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Is the cooling tower running for long periods of time?

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If yes, water quality may deteriorate, leading possibly to scale deposits or corrosion inside the condenser. Contact your DAIKIN dealer for more details.

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Is the cooling tower equipped for forced-blow?

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If no, periodically change water inside.

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Is the water reddened due to rust?

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If yes, this causes no problem for normal operation.

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