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Documents & Manuals

Find all the essential guides in one place.

Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

Integrate maintenance plans directly into your work orders.

Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

Access the parts list for your equipment in MaintainX.

Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Crown Reach Truck ESR 5200

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Maintenance Plans for Crown Reach Truck Model ESR 5200

Integrate maintenance plans directly into your work orders in MaintainX.

Flooded Lead Acid Battery Maintenance

Warning: Lead acid batteries produce gas that can explode. Never let anything conductive like metal touch the top of the cells. Use an insulator such as plywood, when necessary.

Warning: Never smoke or use an open flame around batteries. Make sure that the battery cells are filled to the proper level. Ventilate well when in an enclosed area and when charging.

Warning: Battery acid can cause severe burns. Use protective equipment such as gloves, eye shields, aprons, etc. In case of contact, remove clothing. Flush skin and eyes immediately and thoroughly with water. Get medical attention if your eyes are affected.

Turn off your truck

Unplug the power source connector from the truck

Follow the charging instructions from the power source manufacturer

When charging is complete, unplug the charger and plug the power source connector into the truck

Ensure that the battery cells are filled to the proper level

Sign off on the battery maintenance

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1 Daily Truck Test

Test drive in an uncongested area

Pedals working properly

Braking and plugging in forward and reverse at slow speed

Braking and plugging in forward and reverse at faster speed

Is the stopping distance acceptable?

Test all hydraulic functions

Check the indicator or steering widget on the screen

Steering is easy and smooth

Enter your steer angle

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1 Daily Truck Check

Warning: If anything does not look, work, feel, or sound right, do not operate your truck. Report the problem to your supervisor.

Display is working

Power source is charged

Battery connector, battery terminals, and battery cables are not damaged

Battery compartment is free from spilled acid

Battery cable guide is installed

Vent caps are in place after checking the water level

Battery is secure and the battery retainers are in place

Lift chains and anchors are not damaged or corroded

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V-Force Lithium-ion Battery Maintenance

Warning: Avoid damaging the truck and power source charger. Make sure that the power source charger is plugged into the power source connector, not the truck connector.

Caution: Avoid damaging the power source. Do not operate trucks with lithium-ion batteries in freezing temperatures.

Is the truck turned off?

Is the charger plugged into the battery charge port?

Did you follow the charging instructions for the V-Force lithium-ion battery?

Did you opportunity charge during breaks or whenever the truck was not being used?

Is the charger unplugged from the battery charge port after charging?

Sign off on the V-Force Lithium-ion Battery Maintenance

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