
Turn manuals into instant answers
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with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

CAT Plunger pump 3520
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
1500 Hourly Plunger Pump Check
Each system's maintenance cycle will be exclusive. If system performance decreases, check immediately. If no wear at 1500 hours, check again at 2000 hours and each 500 hours until wear is observed. Valves typically require changing every other seal change. Duty cycle, temperature, quality of pumped liquid and inlet feed conditions all effect the life of pump wear parts and service cycle.
Remember to service the regulator/unloader at each seal servicing and check all system accessories and connections before resuming operation.
Seal Change
Accessories Check
Enter the current operating hours of the pump
Sign off on the plunger pump check
3000 Hourly Plunger Pump Check
Each system's maintenance cycle will be exclusive. If system performance decreases, check immediately. If no wear at 1500 hours, check again at 2000 hours and each 500 hours until wear is observed. Valves typically require changing every other seal change. Duty cycle, temperature, quality of pumped liquid and inlet feed conditions all effect the life of pump wear parts and service cycle.
Valve Change
Check system performance
Check for wear at 1500 hours
Check for wear at 2000 hours and each 500 hours until wear is observed
Change valves every other seal change
Service the regulator/unloader at each seal servicing
Check all system accessories and connections before resuming operation
Sign off on the plunger pump check
1 Daily Plunger Pump Check
Clean Filters. Use adequate mesh size for liquid and pump specifications.
Check Oil Level/Quality
Check for Oil Leaks
Check for Water Leaks
1 Weekly Plunger Pump Check
Check Belts
Check Pulley
Check Plumbing
500 Hourly / 3 Monthly Plunger Pump Lubrication
LUBRICATION
Fill crankcase with special CAT PUMP oil per pump specifications (4.2 Qts. - 4.0 L)
Check if pump is running without oil in crankcase
Change initial fill after 50 hours running period
Thereafter, change oil every 3 months or 500 hour intervals
Oiler adjustment is vertical to start feed, horizontal to stop feed, dial to adjust _x001e_flow rate
Additional lubrication may be required with increased hours of operation and temperature
PUMP ROTATION
Pump was designed for forward rotation to allow optimum lubrication of the crosshead area
Access the parts list for your equipment in MaintainX.
Inlet Manifold Screws M12 Allen
33048
Discharge Manifold Screws M10 Allen
33047
Valve Plug Screws M12 Allen
33048
Rear Cover/Bearing Cover Screws M13 Hex
25324
Connecting Rod Screws M17 Hex
25083
Inlet Manifold Screws M12 Allen
33048
Discharge Manifold Screws M10 Allen
33047
Valve Plug Screws M12 Allen
33048
Rear Cover/Bearing Cover Screws M13 Hex
25324
Connecting Rod Screws M17 Hex
25083
Inlet Manifold Screws M12 Allen
33048
Discharge Manifold Screws M10 Allen
33047
Valve Plug Screws M12 Allen
33048
Rear Cover/Bearing Cover Screws M13 Hex
25324
Connecting Rod Screws M17 Hex
25083
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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