Yaskawa Industrial Robot MPX3500

Before replacing the battery pack turn OFF the power supply to the DX200 and check that no explosive atmosphere exists around the battery pack.

When replacing the battery be sure to replace the entire battery pack for the explosion-proof certification.

Do not simply replace the battery because there is a risk that it may become the source of ignition as a result of operational errors For the same reason do not replace the battery with one produced by a different manufacturer.

The battery pack should only be replaced by a Licensee qualified by YASKAWA or your YASKAWA representative.

Battery packs are installed in the locations shown in fig 8-1a Battery Pack Location Except for CA and fig 8-1b Battery Pack Location For CA.

If a battery alarm occurs in the DX200 replace the battery in the following procedure.

Battery Replacement for Except CA**

CAUTION Be sure to turn OFF the DX200 power and shut off supply of compressed air before removing the motor cover. Always remove the motor cover in a safe condition.

The motor cover of each drive may not be uninstalled due to gasket absorption power even cover mounting screws are removed. In such a case use a tapped through hole to remove the cover.

The MOTOMAN-MPX3500 is a pressurized explosion-proof apparatus in which high-pressure air is contained

Do not loosen the fixing bolt of the cover on the manipulator when high-pressure air remains inside the manipulator

Failure to observe this instruction may result in serious personal injury

Before loosening the fixing bolt of the cover on the manipulator make sure to confirm that the air supply to the manipulator is stopped and that there is no residual pressure in the manipulator.

If you remove a motor the axis corresponding to the removed motor will move freely which leads to falling of the axis due to gravity.

Steady the axis with a chain block etc so that the axis does not move.

Before removing a cover be sure to shut off supply of compressed air.

1. Turn OFF the DX200 power supply.

2. Before removing the L-axis motor support the arm with the chain block etc to avoid it from falling down.

3. Unscrew the hexagon socket head cap screws then remove the cover from the S-head.

If you remove a motor the axis corresponding to the removed motor will move freely which leads to falling due to gravity Steady the axis with a chain block etc so that the axis does not move.

Before removing a cover be sure to shut off supply of compressed air.

1. Before detaching the L-arm to avoid the L-arm from falling down support it with a chain block etc.

2. Turn OFF the DX200 power supply.

3. Unscrew the hexagon socket head cap screws then remove the cover from the S-head.

4. Unscrew the hexagon socket head cap screws then remove the cover from the L-arm.

1. Turn OFF the DX200 power supply.

2. Remove the hexagon socket head cap screws then remove the cover from the casing.

3. Remove the protective plastic cover from the cable connector of the Pump-axis motor.

4. Disconnect the cables both encoder and power-cables of the Pump-axis motor from the internal wiring harness.

5. Unscrew the hexagon socket head cap screws and then remove the Pump-axis motor from M-base.

6. In order to secure a space to insert the tools pull the motor connector and the internal wiring harness out of the casing.

7. Unscrew the hexagon socket head cap screw and then remove the key the gear and the gasket from the Pump-axis motor.

8. Unscrew the hexagon socket head cap screw Remove the holders Then remove the oil seal and the collar from the M-base.