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Viking

Viking Pump K1224A

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Viking Pump K1224A
Viking Pump K1224A

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PDF MANUAL

Manual for Viking Pump K1224A

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Viking Pump K1224A

Viking Pump K1224A

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Maintenance Plans for Viking Pump Model K1224A

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500 Hourly / 6 Monthly Pump Fittings Lubrication

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Preparation

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Ensure the pump is turned off and isolated from the power source.

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Gather necessary tools and materials, including a hand grease gun and multi-purpose grease, NLGI #2.

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Lubrication Process

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Apply grease to the following lubrication fittings

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Is the grease compatible with the grease used by Viking?

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Post-Lubrication

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Clean any excess grease from the fittings and surrounding areas.

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Is the lubrication process completed for all fittings?

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Internal Parts Check

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Examine Internal Parts

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Remove the head of the pump

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Examine parts for wear

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Did the idler slide off the idler pin during removal?

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Replacement and Safety

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Is there moderate wear on the idler bushing or idler pin?

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Replace idler bushing and idler pin if moderate wear is detected

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Ensure idler does not slide off the idler pin during head removal to prevent injury or damage

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Reference and Documentation

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Packing Replacement

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Safety Precautions

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Ensure all safety measures are in place before opening any Viking pump liquid chamber

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Obtain and review the material safety data sheet (MSDS) for the liquid

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Removal: Packing

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Insert brass or plastic bar through port opening between rotor teeth or lock coupling end of shaft to keep shaft from turning

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Bend up tang of lockwasher and remove locknut and lockwasher from shaft using a spanner wrench

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Remove brass or plastic bar from port opening

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Loosen the two setscrews in the face of the bearing housing and remove the bearing housing assembly from the bracket

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Remove pair of half round rings under the inner spacer collar from the shaft (K, KK, LQ, LL, LS Sizes ONLY)

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O-Pro Barrier Seal Replacement

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Safety Precautions

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Ensure all safety measures are in place before starting

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Removal of O-Pro Barrier Seal

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Insert hardwood or brass through port opening to keep shaft from turning

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Bend up tang of lockwasher and remove locknut and lockwasher from shaft

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Loosen set screws and remove bearing housing assembly

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Ensure correct spacer coupling gap for pump size

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Remove half round rings under inner spacer collar (K, KK, L, LQ, LL, and LS sizes only)

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Loosen gland nuts and remove T-bolts

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2000 Hourly / 6 Monthly Reducer Lubricant Level Check

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Oil Type Verification

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Select the oil type based on temperature conditions

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Oil Quantity Verification

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Verify the oil quantity for each reducer size

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Lubricant Level Check

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Record the current lubricant level for A Size reducer

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Record the current lubricant level for B Size reducer

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Record the current lubricant level for C Size reducer

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Post-Check Actions

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