Toyota Forklift 60 - 5FD30

- Replace Torque converter oil filter

- Replace Cyclone air cleaner element

- Replace Brake vaIve rubber parts

- Replace Cups and seals for brake master and wheel cylinders;

Measure Valve clearance (IDZ-II·2Z)

Retighten cylinder head bolt loosening

Measure injection nozzle injection pressure and spray status

Sign off on the engine system maintenance

Inspect loosening and damage of cylinder mounting

Inspect deformation and damage of rod, rod screw and rod end

Measure natural drop and natural forward tilt

Inspect for oil leaks and damage in the cylinder

Inspect for wear and damage of the pin and cylinder bearing

Inspect for oil leaks and abnormal sound from the oil pump

Inspect cracks at fork root and welded part while forklift is new

Inspect wear and damage of mast support bushing

Inspect wear and damage of roller pins

Measure relief pressure in oil control valve

Inspect damage and cracks of frame, cross members, etc.

Sign off on the 2000 Hour / 12 Month Maintenance

Inspect proper starting and abnormal noise

Measure rotating condition at idling

Measure rotating condition during acceleration

Retighten cylinder head bolt loosening

Inspect PCV system for clogging and damage in PCV valve and piping

Measure no-load maximum RPM of governor