Toyota Forklift 02-5FG35

Inspect cracks at fork root and welded part while forklift is new

Inspect wear and damage of mast support bushing

Inspect wear and damage of roller pins

Measure relief pressure in oil control valve

Inspect plug cord internal discontinuity

Inspect damage and cracks of frame, cross members, etc.

Sign off on the 2000 Hour / 12 Month Maintenance

Inspect head guard for cracks at welded portions

Inspect head guard for deformation and damage

Retighten for loosening of mounting in the back-rest

Inspect back-rest for deformation, cracks, and damage

Inspect the function and mounting condition of the lighting system

Inspect the function and mounting condition of the horn

Inspect the function and mounting condition of the direction indicator

Inspect the functions of the instruments

Inspect the function and mounting condition of the backup buzzer

Inspect fork and stopper pin for abnormality

Inspect for misalignment between left and right fork fingers

Inspect each welded parts for deformation, damage, and cracks

Inspect mast and lift bracket for looseness

Inspect wear, damage, and rotating condition of rollers

Inspect mast trip for wear and damage

Inspect tension, deformation, and damage of chain

Inspect abnormality of chain anchor bolt

Inspect proper starting and abnormal noise

Measure rotating condition at idling

Measure rotating condition during acceleration

Inspect PCV system for clogging and damage in PCV valve and piping

Measure no-load maximum RPM of governor

Inspect lubrication system for oil leaks

Inspect lubrication system oil level

Inspect for cracks on the distributor cap

Inspect for spark plug burning and measure the gap

Inspect for burning on the distributor side terminal

Inspect for wear and damage on the distributor cap center piece

Inspect pinion gear meshing status in starting motor

Inspect wiring harness for damage