Toyota Forklift 02- 5FG28

Measure injection timing in fuel system

Inspect draining of sedimenter in fuel system

Inspect oil clutch mechanism function and leak

Measure stall and hydraulic pressure in torque converter and transmission

Clean hydraulic oil tank and oil strainer

Sign off on the 1000 Hour / 6 Month Maintenance

Inspect proper starting and abnormal noise

Measure rotating condition at idling

Measure rotating condition during acceleration

Retighten cylinder head bolt loosening

Inspect PCV system for clogging and damage in PCV valve and piping

Measure no-load maximum RPM of governor

- Replace Torque converter oil filter

- Replace Cyclone air cleaner element

- Replace Brake vaIve rubber parts

- Replace Cups and seals for brake master and wheel cylinders;

Inspect cracks at fork root and welded part while forklift is new

Inspect wear and damage of mast support bushing

Inspect wear and damage of roller pins

Measure relief pressure in oil control valve

Inspect damage and cracks of frame, cross members, etc.

Sign off on the 2000 Hour / 12 Month Maintenance

Inspect fork and stopper pin for abnormality

Inspect for misalignment between left and right fork fingers

Inspect each part for deformation, damage, and cracks at welded parts

Inspect mast and lift bracket for looseness

Inspect wear, damage, and rotating condition of rollers

Inspect mast trip for wear and damage

Inspect tension, deformation, and damage of chain

Inspect for abnormality in chain anchor bolt