Toyota Forklift 02- 5FG25

Inspect cracks at fork root and welded part while forklift is new

Inspect wear and damage of mast support bushing

Inspect wear and damage of roller pins

Measure relief pressure in oil control valve

Inspect damage and cracks of frame, cross members, etc.

Sign off on the 2000 Hours / 12 Months Maintenance

Measure battery fluid specific gravity

Inspect open-circuit in open plug

Inspect open-circuit in intake heater

Sign off on the electric system maintenance

Inspect fork and stopper pin for abnormality

Inspect for misalignment between left and right fork fingers

Inspect each part for deformation, damage, and cracks at welded parts

Inspect mast and lift bracket for looseness

Inspect wear, damage, and rotating condition of rollers

Inspect mast trip for wear and damage

Inspect tension, deformation, and damage of chain

Inspect for abnormality in chain anchor bolt

Inspect loosening and damage of cylinder mounting

Inspect deformation and damage of rod, rod screw and rod end

Measure natural drop and natural forward tilt

Inspect for oil leaks and damage in the cylinder

Inspect for wear and damage of the pin and cylinder bearing

Inspect for oil leaks and abnormal sound from the oil pump

Inspect clutch for abnormal sound and functioning

Inspect clutch booster function and leak

Inspect transmission fluid level

Inspect transmission gear function and abnormal noise

Inspect for leaks in the differential