

The John Deere GatorTM Utility Vehicle 825I is a versatile and durable asset designed for various industrial applications. With its robust build and reliable performance, this utility vehicle excels in transporting materials and personnel across challenging terrains, making it an essential tool for any worksite.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

John Deere GatorTM Utility Vehicle 825I
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Integrate maintenance plans directly into your work orders in MaintainX.
100 Hourly / Yearly Maintenance
Run engine to warm the oil
Park the vehicle safely
Raise and secure cargo box
Remove three bolts and closeout panel from machine
Place drain pan under engine drain plug hole and oil filter drain hole in frame
Pull off oil fill cap from filler opening
Remove drain plug and drain oil into oil drain pan. Allow oil to drain completely
Remove and discard oil filter on front of engine. Wipe off filter base on engine
Put a light coat of clean engine oil on gasket of new oil filter
400 Hourly / 24 Monthly Maintenance
Change engine coolant
Test or replace radiator cap
Inspect suspension bushings for play
Inspect wheel bearings for play
Inspect timing belt (825i)
Inspect timing belt idler/bearing (825i)
Inspect alternator belt (825i, optional on 625i)
Sign off on the maintenance procedure
8 Hourly Maintenance
Change engine oil and filter
Run engine to warm the oil
Park the vehicle safely
Raise and secure cargo box
Remove three bolts and closeout panel from machine
Place drain pan under engine drain plug hole and oil filter drain hole in frame
Pull off oil fill cap from filler opening
Remove drain plug and drain oil into oil drain pan. Allow oil to drain completely
Remove and discard oil filter on front of engine. Wipe off filter base on engine
800 Hourly / 24 Monthly Maintenance
Warning: This maintenance check requires trained personnel with PPE!
Transaxle oil changed?
4WD front differential oil changed?
Drive belt replaced?
Sign off on the maintenance
200 Hourly / Yearly Maintenance
Change fuel filter
Change spark plugs
Change air cleaner element
Check air cleaner dust unloading valve
Clean radiator
Check drive belt condition
Clean primary drive clutch
Inspect battery. Clean if necessary
Inspect alternator belt (825i)
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Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
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