JCB Telescopic Handler 510-42

Engine oil and oil filter replacement must be completed in accordance with the service schedules. Failure to replace the oil and filter at the recommended interval could cause serious engine failure.

1. Make the machine safe, refer to (PIL 01-03).

3. Check that the oil level is between the two marks on the dipstick.

4. If necessary, add recommended oil through one of the filler points.;

Do not attempt to wash or clean the elements, they must only be renewed.

A new inner element must be installed at least every other time the outer element is changed. As a reminder, mark the inner element with marker pen each time the outer element is changed.

1. Make the machine safe. Refer to (PIL 01-03).

3. Depress the clips and lift off the cover.

4. Remove the outer element. Take care not to tap or knock the element.

5. If the inner element is to be changed, lift up pulls and remove the inner element.

The filter element must be changed at the recommended maintenance interval. Refer to (PIL 78-24).

1. Make the machine safe. Refer to (PIL 01-03).

2. Get access to the engine. Refer to (PIL 06-06).

3. Rotate the filter cover anti-clockwise and remove.

4. Lift out the filter element and discard it.

5. Clean the inside of the filter housing. Remove all oil and sludge contamination.

6. Make sure that the oil drain in the bottom of the filter housing is not blocked with sludge.

7. Install a new filter element. Make sure that the correct type of filter element is installed.

8. Align the arrows on both parts to install the filter cover.;

CAUTION! Oil will gush from the hole when the drain plug is removed. Keep to one side when you remove the plug.

Place a container of suitable size beneath the drain plug.

Remove the oil sump drain plug and 'O' ring.

Clean and install the drain plug with a new 'O' ring.

Tighten the plug to the correct torque value.

Loosen and remove the filter housing drain plug.

Tighten the plug to the correct torque value.

Unscrew the filter canister, use special tool if necessary.

Tensioner assembly bolts removed

Tensioner pulley lifted from cylinder block