The JCB Telescopic Handler 510-42 is a versatile and robust piece of equipment designed for heavy lifting and material handling in various industrial applications. Known for its reliability and performance, this telescopic handler is ideal for construction, agriculture, and warehousing tasks.

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Manual for JCB Telescopic Handler 510-42

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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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JCB Telescopic Handler 510-42

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Maintenance Plans for JCB Telescopic Handler Model 510-42

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Tensioner Replacement

Before Removal

Machine made safe

Engine safe to work on

Access to engine obtained

Drive belt removed

Remove

Tensioner assembly bolts removed

Tensioner pulley lifted from cylinder block

Install

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Special Tools Replacement

CAUTION! Oil will gush from the hole when the drain plug is removed. Keep to one side when you remove the plug.

Place a container of suitable size beneath the drain plug.

Remove the oil sump drain plug and 'O' ring.

Clean and install the drain plug with a new 'O' ring.

Tighten the plug to the correct torque value.

Loosen and remove the filter housing drain plug.

Install the plug.

Tighten the plug to the correct torque value.

Unscrew the filter canister, use special tool if necessary.

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Air Filter Check

The air filter element (s) should be changed at the recommended service interval, refer to the Maintenance Schedules. Refer to: PIL 78-24.

Check all the hose connections for loose installations and damaged hose clamps, look specifically for splits or cracks in the hoses. Pay particular attention to the connections on the air intake to turbo compressor and on the crossover tube.

Renew any damaged components.

In addition, most air filter housings will be installed with a vacuum switch. The switch will detect if there is a restriction on the air intake, and activate warning indicators such as an audible alarm and/or a visual indicator.;

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Drive Belt Check

Make the machine safe. Refer to: PIL 01-03.

Engine stopped and cooled down?

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Drive belt has cracks or is frayed or has pieces of material missing?

Drive belt renewed?

Sign off on the drive belt check

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Crankcase Ventilation Filter Replacement

The filter element must be changed at the recommended maintenance interval. Refer to (PIL 78-24).

1. Make the machine safe. Refer to (PIL 01-03).