Ingersoll Rand Air Compressor ups-40-125bp

- Change drive belt and gas spring.

1. Stop the machine, electrically isolate and vent all trapped pressure.

2. Remove the side cover from the machine.

3. Fit a 1/2” square drive wrench in the tension cam located above the airend (access from front door). Turn clockwise 1/4 turn to Position II to release gas strut tension on the belts.

4. Using a small screwdriver under the spring clip, ease the ball ends off the spherical studs at the ends of the gas strut.

5. Replace the gas strut and the studs at the same time by removing and replacing the studs then pushing the new gas strut firmly onto the studs until it clicks into place.

6. Turn the tension cam clockwise 1/4 turn to Position III to raise and support the airend. Place a block of wood or similar under the separator tank for support.

7. Replace the belts from the left side of the machine.

If the air filter indicator locks into red position before the 2000 hour/1 year change out period:

- Check the condition of filter. Change the air filter if needed. Dusty environments require more frequent replacement.

Note: Indicator should be checked with unit stopped.

1. Stop the machine, electrically isolate and vent all trapped pressure.

2. Unclip the retaining cap and withdraw the old element.

Check the coolant level and replenish if necessary.

Visual check of machine for any leaks.

Visual check of machine for dust build up.

Visual check of machine for unusual noise or vibration.

Report immediately, contact Ingersoll Rand authorized distributor for assistance if in doubt.

When compressor is receiver mounted, drain air receiver of condensate, or check that automatic drain is operating.

Sign off on the 24 Hourly Air Compressor Check

Warning: This inspection requires trained personnel with PPE!

Separator vessel present and fitted?

Air receiver present and fitted?

Enter the pressure reading of the vessel

Any excessive corrosion on the vessel?

Any mechanical or impact damage on the vessel?

Any other deterioration on the vessel?

Stop the machine, electrically isolate and vent all trapped pressure.

Loosen filter with the correct tool.

Remove the filter from the housing.

Place the old filter in a sealed bag and dispose of in a safe way.

Clean the mating face of the housing taking care to avoid any particles entering the machine.

Remove the new Ingersoll Rand replacement filter from its protective package.

Apply a small amount of lubricant to the filter seal.

Screw the new filter down until the seal makes contact with the housing, then hand tighten a further half turn.