Hyster-Yale Lift Truck ERP040VTN48TE082

Transaxle removed from lift truck

Parking brake and traction motor removed from transaxle

Snap ring in brake cylinder removed

Pressurized air directed into service brake line port in cover to force cap out of cylinder

Spring recovered from beneath cap

Seal removed from the cap and cut in two to prevent accidental reuse

Sign off on the transaxle brake cylinder repair

Drive tire removed and forklift frame blocked

Key switch turned to OFF position and battery disconnected

Wheels blocked to prevent unexpected movement

Drip pan with at least a 3.0 liter (3.3 qt) capacity placed under transaxle

Breather inspected for proper operation

Drain plug removed and cleaned thoroughly

Warning: This procedure requires trained personnel with PPE!

Drive tire removed and lift truck frame blocked?

Fluid level checked and is level with bottom of check hole?

If necessary, fill plug removed and fluid added until level with bottom of check hole?

Enter the amount of transmission fluid added (in liters)

Check plug (and fill plug if removed) replaced and tightened to 22 Nem (192 Ibf in)?

Drive tire reinstalled and lugs tightened to 170 Nem (125 ibf ft)?

Warning: This procedure requires trained personnel with PPE!

Drive tire removed and lift truck frame blocked

Damaged stud removed using adjustable grip pliers

Thread tap (size M14 x 1.5) run into stud hole to clean and repair any damaged threads

Threads tested with a thread plug gauge (size M14 x1.5 - 6H)

New stud installed using Stud Installation Tool if threads are within specification

Tighten studs to 80 Nem (59 Ibf ft)

Drive tire reinstalled and lugs tightened to 170Nm

Warning: This procedure requires trained personnel with PPE!

Drive tire removed and lift truck frame blocked

Breather cap removed with a flat screwdriver

Breather ball forced out with compressed air

6mm thread tap installed into breather using a tap wrench

New breather positioned into housing by hand

Breather driven into housing using Breather Set Tool and a nylon faced hammer