The Honeywell BW GasAlert MicroClip XL is a reliable portable gas detector designed for safety in hazardous environments. This advanced model offers multi-gas detection capabilities, ensuring optimal protection for workers in various industrial applications. Regular maintenance and calibration are essential for its performance and longevity.

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Manual for Honeywell BW GasAlert MicroClip XL

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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Honeywell BW GasAlert MicroClip XL

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Maintenance Plans for Honeywell BW GasAlert Model MicroClip XL

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GasAlert Maintenance

Warning: This maintenance check requires trained personnel with PPE!

Calibrate the detector

Bump check the detector

Inspect the detector

Upload the operations log

Clean the exterior with a soft damp cloth

Did you use solvents, soaps, or polishes?

Did you immerse the detector in liquids?

Sign off on the GasAlert maintenance

Run this procedure

H2S, CO, and LEL Sensor Replacement

Removing the back shell

Deactivate the detector and place it face down on a clean surface

Remove the six machine screws on the rear shell

Remove the back cover by lifting the top and the bottom upwards simultaneously to prevent damaging the charger pins

Replacing the H2S, CO, and LEL sensor

Note the placement of the PCB to ensure it is replaced correctly. Remove the two screws on the PCB. Remove the PCB carefully

Slide the sensors out

Insert the new sensor(s)

Reassembling the detector

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Sensor Filter Replacement

Deactivate the detector

Place the detector face down on a clean surface

Remove the six machine screws on the rear shell

Remove the back cover by lifting the top and the bottom upwards simultaneously

Note the placement of the PCB

Remove the two screws on the PCB

Remove the PCB carefully

Remove the old sensor filter

Pull the liner tab to remove the liner from the sensor filter

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Oxygen Sensor Replacement

Deactivating the detector

Detector deactivated and placed face down on a clean surface

Removing the back shell

Six machine screws on the rear shell removed

Back cover removed without damaging the charger pins

Replacing the Oxygen Sensor X3

Circular rigidified flex PCB gently removed from the metal sensor posts without tearing the flex cable

Two screws on the PCB removed without damaging the battery

PCB lifted straight up and oxygen sensor removed from the front shell

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Battery Charging

WARNING! The detector must be charged in a safe area that is free of hazardous gas in temperatures of 32°F to 113°F (0°C to 45°C).

Deactivate the detector

Plug the charging adapter into an AC outlet

CAUTION! The charging adapter is voltage specific to your region. Use of the charging adapter outside your region will damage the charger and the detector.

Attach the charging adapter to the charger interface

Allow the battery to charge per battery specifications. The charging indicator flashes on the LCD while the detector is being charged.

When charging is complete, the charging indicator stops flashing and displays to indicate a full charge. Remove the charging adapter and activate the detector.

If the battery indicator does not display, refer to Troubleshooting.

Charge the battery after each workday.

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