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with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Graco Diaphragm Pump 1590HSPS01ASSASSPTPSEP21
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
Air Valve Repair
Tools Required
• Torque wrench
• Torx (T20) screwdriver or 7 mm (9/32 in.) socket wrench
• Needle-nose pliers
• O-ring pick
• Lithium base grease
Air valve repair kit 255122 is available. Use all parts in the kit for best results.
Disassemble Air Valve
1. Follow the Pressure Relief Procedure, page 9.
Center Section Repair
Tools Required
• Torque wrench
• 10 mm socket wrench
• 9/16 in. socket wrench
• Bearing puller
• O-ring pick
• Press, or block and mallet
Disassemble the Center Section
NOTE: Do not remove undamaged bearings.
Leak Detector Testing
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Pressure Relief Procedure performed
Leak detector bushing unscrewed from the air side cover
Leak detector senses the presence of the product
Leak detector and bushing cleaned and re-installed
Troubleshooting notes if the leak detector fails to sense the product
Leak detector installed in the bushing
Bushing installed in the air side diaphragm cover
Leak detector wires re-attached to the monitoring device
Leak Detector Replacement
Leak Detector Removal
Pressure Relief Procedure followed
Note the connection locations of the leak detector wires
Leak detector wires disconnected
Leak detector removed from the bushing in the air side diaphragm cover
Remove the other leak detector from the other air side diaphragm cover?
Leak Detector Installation
Leak detector installed in the bushing
NOTE: If using the ATEX leak detector, install the o-ring onto the leak detector before installation into the bushing.
Check Valve Repair
Check Valve Repair
NOTE: Kits are available for new check valve flappers, or check valve balls in a range of materials. Gasket kits also are available.
Disassemble Ball Check Valves
1. Follow the Pressure Relief Procedure, page 9 . Disconnect all hoses.
2. To drain the pump, pull the frame quick-release pins (207) and rotate the pump.
NOTE: After draining, rotate the pump to positions which will aid disassembly.
3. Remove the clamps (23) on the outlet manifold (17) and remove the manifold.
NOTE: Use care while removing manifolds to safely remove check valve components.
4. Remove remaining clamps, manifolds, gaskets and check valves.
Access the parts list for your equipment in MaintainX.
Air Valve Repair Kit
255122
Diaphragm Install Tool Kit
24V543
Kit, Standard, Non-ATEX, 2 Sensors, 2 Bushings; Provided with 3-A Pumps
17Z666
Kit, ATEX, 2 Sensors, 2 Bushings, 2 O-Rings
17Z667
Kit, Leak Detection Control Box; Not Approved For Use in an ATEX Environment
25P303
Air Valve Repair Kit
255122
Diaphragm Install Tool Kit
24V543
Kit, Standard, Non-ATEX, 2 Sensors, 2 Bushings; Provided with 3-A Pumps
17Z666
Kit, ATEX, 2 Sensors, 2 Bushings, 2 O-Rings
17Z667
Kit, Leak Detection Control Box; Not Approved For Use in an ATEX Environment
25P303
Air Valve Repair Kit
255122
Diaphragm Install Tool Kit
24V543
Kit, Standard, Non-ATEX, 2 Sensors, 2 Bushings; Provided with 3-A Pumps
17Z666
Kit, ATEX, 2 Sensors, 2 Bushings, 2 O-Rings
17Z667
Kit, Leak Detection Control Box; Not Approved For Use in an ATEX Environment
25P303
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
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