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Daikin

Daikin Water Chiller WCC100

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Daikin Water Chiller WCC100
Daikin Water Chiller WCC100

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Manual for Daikin Water Chiller WCC100

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Daikin Water Chiller WCC100

Daikin Water Chiller WCC100

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Maintenance Plans for Daikin Water Chiller Model WCC100

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1 Monthly Condenser Temperature Approach Maintenance

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Warning: This procedure requires trained personnel with PPE!

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Enter the leaving water temperature

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Enter the saturated refrigerant temperature

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Calculate the approach temperature (subtract saturated refrigerant temperature from leaving water temperature)

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Note: Daikin's high efficiency heat exchangers have very low design approach temperatures, in the order of one to one and one half degrees F.

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Is the approach temperature within the normal range?

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If not, excessive tube fouling could be present.

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Enter the condenser pressure drop

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Enter the motor current

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1 Monthly Evaporator Temperature Approach Maintenance

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Warning: This procedure requires trained personnel with PPE!

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Enter the leaving water temperature

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Enter the saturated refrigerant temperature

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Calculate the approach temperature (subtract saturated refrigerant temperature from leaving water temperature)

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If the approach temperature is more than two degrees, excessive tube fouling could be present.

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Enter the condenser pressure drop

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Enter the motor current

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Is the discharge pressure higher than normal?

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Sign off on the Evaporator Temperature Approach Maintenance

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1 Monthly Suction Line Temperature Check

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Refrigerant Cycle Maintenance

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Maintain a log of the operating conditions, and check that the unit has the proper oil and refrigerant charge.

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Record the oil pressure

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Record the suction pressure

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Record the discharge pressure

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Record the condenser water temperature

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Record the chiller water temperature

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Record the suction line temperature at the compressor

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Calculate the suction superheat by subtracting the saturated temperature equivalent of the suction pressure from the suction line temperature.

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1 Weekly Refrigerant Leak Test

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Warning: Do not use oxygen or a mixture of R-22 and air to build up pressure as an explosion can occur causing serious personal injury.

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Loss of the entire refrigerant charge?

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Enter the pressure after charging refrigerant (psig)

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Enter the pressure after adding dry nitrogen (psig)

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Leak test with an electronic leak detector passed?

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Water flow through the vessels maintained?

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Any leaks found in welded or brazed joints?

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Necessary to replace a gasket?

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If any leaks are found in welded or brazed joints, or it is necessary to replace a gasket, relieve the test pressure in the system before proceeding. Brazing is required for copper joints.

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1 Yearly Chiller Shutdown

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Seasonal Servicing

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Is the chiller subject to freezing temperatures?

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If yes, drain the condenser and chiller of all water.

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Is all water forced out of the condenser?

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If no, remove condenser heads.

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Is there water remaining in the piping and vessels?

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If yes, blow out tubes.

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Forced circulation of antifreeze through the water circuits is one method of avoiding freeze up.

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Is the shutoff valve in the water supply line turned off?

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