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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Crown Battery 65S
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
3 Monthly Battery Cleaning
- To prevent corrosion and the resultant problems, batteries must be cleaned and dries routinely
Sometimes minor spills or overflows of electrolyte occur due to overfilling. Instead of giving the battery a general cleaning at this time, the moisture can be removed with rags or paper towels. (This should be immediately disposed of.)
The frequency of a general cleaning depends upon two factors:
1. How quickly dust, dirt, oil, and other foreign matter accumulates on the top of the battery, and 2. How quick the electrolyte spillage accumulates
When the top of a battery is "dirty" or looks damp, it is ready for a general cleaning. It could be as often as every two weeks or as infrequent as every six months, depending on the battery's environment and the care it receives. The average battery needs general cleaning every three months
To give a battery a general cleaning, use Powerhouse Cleaner's 3 Step Process (Corrosion Remover, Battery Cleaner, Rinse)
Powerhouse's Corrosion Remover was developed specifically for the removal of heavy corrosion and acid neutralization. For use, spray onto the corroded areas (will turn a rust looking color) and let sit for at least 10 minutes
Powerhouse's Battery Cleaner is a mixture of 2 parts cleaning detergent to 1 part acid neutralizer. Battery Cleaner is OSHA compliant and environmentally safe. For use, spray across the entire battery and let sit for at least 10 minutes
After the Corrosion Remover and Battery Cleaner have both sat for at least 10 minutes the battery can now be rinsed. The corrosion and acid should be neutralized and can be washed down the drain (note if lead pieces from the top of the battery are in the water they should be disposed of properly.)
Battery Inspection
Warning: This inspection requires trained personnel with PPE!
Is the battery still in the vehicle?
If the battery is still in the vehicle, turn off the power switch and unplug the battery from the vehicle
Allow the battery to remain on open circuit (do not charge or discharge) for 30 minutes or longer
Fill in the Crown Battery Inspection Report. Be sure to include battery type, serial number, etc.
Read and record the specific gravity and open circuit voltage for all cells of the battery
Read and record the pilot cell temperature
Record the temperature-corrected specific gravity readings. Use a temperature correction thermometer. Use the pilot cell temperature for the temperature correction of all the cells.
It is not necessary to read the temperature of every cell unless the temperature difference between center cells and outside cells of the battery is 12°F or more
1 Daily Battery Water Replacement
Warning: This procedure requires trained personnel with PPE!
Is the battery water level low?
If water level is low, proceed with the following steps. If not, skip to step 8.
Is the tap water pure?
If tap water is not pure, use distilled water.
Enter the amount of water added to the battery.
Did you avoid overfilling the battery?
Tray Corrosion
Is there any visible tray corrosion?
8 Hourly Battery Maintenance
Cycle Charge battery
Battery fully or partially discharged during normal operation?
Enter the charging cycle duration
Freshening Charge battery
Enter the freshening charge rate
Charging Process
Enter the on-charge cell voltages
Enter the finish rate
Determining if a Battery is Properly Charged
Battery Opportunity Charging
Warning: This procedure requires trained personnel!
Is the battery in the truck?
If battery is not in the truck, install it before proceeding.
Enter the current charge level of the battery
If the charger is rated higher than the connector on the battery, proceed with the following modifications:
Select the modifications done
After modifications, proceed with charging.
Enter the ampere-hour rating of the battery connector
Enter the amp output of the charger
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
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Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
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Lower Maintenance Costs
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