Clark Forklift C500 Y 135

Park the Fork-Lift on a level surface and raise it so the driving wheels are off the ground. Place blocks under the axle.

ATTENTION: Support the axle securely to avoid accidents.

Is the Fork-Lift securely supported?

Place a pan under the differential and remove the drain plug.

Is the pan placed correctly and drain plug removed?

While the differential oil is being drained, remove the driving wheels. Take the nuts off of the axle ends and remove axle ends.

Are the driving wheels and axle ends removed?

Loosen and remove the nuts on the driving wheel hubs.

Are the nuts on the driving wheel hubs removed?

ATTENTION: This procedure requires trained personnel with PPE!

Remove the drain plug and screen from the transmission sump

Check conditions of 'O' ring, if damaged replace it

Clean the screen, the drain plug, and the sealing surfaces of the transmission fluid filter

Replace the drain plug, and tighten

Replace the screen and a new transmission filter

Add up to 17 litres of new transmission fluid via the transmission dipstick opening

Run the engine at idle for a few minutes and check for leakage from the drain plug, the screen flange or the filter

Fork-Lift parked on a level surface with upright in a vertical position and engine shut off?

Enter the amount of hydraulic oil drained (in litres)

Breather filter on the tank cap cleaned or changed?

Suction filter hoses disconnected, filter screws removed, and filter unit removed?

Screen-type filter washed, gasket replaced, and mounted on the tank?

Suction hoses reconnected and clamps tightened firmly?

Bolt on the return filter cover loosened and filter element removed?

ATTENTION: Perform this check in a well-ventilated area. Do not park Fork-Lift over holes or depressions. LPG is heavier than the air and therefore stratifies at deepest location on the floor. Smoking and the use of flames is prohibited during these checks. Make sure there is no flame or spark near the check area. Lines may not be removed while the exhaust pipe is hot. LPG is extremely explosive.

Cleaned all hoses and their connections before the check?

Smelled gas or found cold areas while cleaning?

If you smell gas or find cold areas while cleaning, this indicates that there is a leak in your LPG installation. To find a suspected leak, sponge soapsuds on to the area to be checked.

Bubbling of the soapsuds indicating a leak?

If a leak is indicated by the bubbling of the soapsuds, have the LPG installation sealed by your Clark Dealer.

Sign off on the LPG installation check

Change Transmission Fluid Filter

Check and Adjust Lifting Chains