
Turn manuals into instant answers
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with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Cat Pumps Plunger Pump 650
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
1 Daily Plunger Pump Check
Clean Filters: Inspect and clean inlet filters on a regular schedule to avoid flow restriction. Use adequate mesh size for liquid and pump specifications.
Check Oil Level/Quality
Check for Oil Leaks
Check for Water Leaks
Sign off on the daily plunger pump check
1500 Hourly Plunger Pump Maintenance
Each system’s maintenance cycle will be exclusive. If system performance decreases, check immediately. If no wear at 1500 hours, check again at 2000 hours and each 500 hours until wear is observed. Valves typically require changing every other seal change. Duty cycle, temperature, quality of pumped liquid and inlet feed conditions all effect the life of pump wear parts and service cycle.
Remember to service the regulator/unloader at each seal servicing and check all system accessories and connections before resuming operation.
Seal Change
Accessories Check
Enter the current hours of operation
Sign off on the 1500 Hourly Plunger Pump Maintenance
500 Hourly / 3 Monthly Plunger Pump Lubrication
LUBRICATION
Fill crankcase with special CAT PUMP oil per pump specifications [5PFR-18 oz., 7PFR-25 oz., 15PFR-42oz.]
Check if pump is running without oil in crankcase
Change initial fill after 50 hours running period. Thereafter, change oil every 3 months or 500 hour intervals, whichever comes first.
PUMP ROTATION
Check if pump was designed for forward rotation to allow optimum lubrication of the crosshead area.
Check if reverse rotation is acceptable if the crankcase oil level is increased slightly above center dot to assure adequate lubrication.
* If other than CAT PUMPS special multi-viscosity ISO68 oil is used, change cycle should be every 300 hours.
Sign off on the pump lubrication
Initial 50 Hours Oil Change
LUBRICATION
Fill crankcase with special CAT PUMP oil per pump specifications [5PFR-18 oz., 7PFR-25 oz., 15PFR-42oz.]. DO NOT RUN PUMP WITHOUT OIL IN CRANKCASE.
Enter the running hours of the pump
Was the oil changed after 50 hours running period?
Sign off on the oil change
3000 Hourly Valve Change
Each system’s maintenance cycle will be exclusive. If system performance decreases, check immediately. If no wear at 1500 hours, check again at 2000 hours and each 500 hours until wear is observed. Valves typically require changing every other seal change. Duty cycle, temperature, quality of pumped liquid and inlet feed conditions all effect the life of pump wear parts and service cycle.
Remember to service the regulator/unloader at each seal servicing and check all system accessories and connections before resuming operation.
System performance check
Enter the current system hours
Wear check at 1500 hours
Wear check at 2000 hours
Wear check at each 500 hours until wear is observed
Valve change required?
Seal servicing done?
Access the parts list for your equipment in MaintainX.
Plunger Retainer
44044
Bubble Oil Gauge
44050
Manifold Head Bolts
25083
Valve Plugs
44045
Crankcase Cover / Bearing Cover Screws
25082
Plunger Retainer
44044
Bubble Oil Gauge
44050
Manifold Head Bolts
25083
Valve Plugs
44045
Crankcase Cover / Bearing Cover Screws
25082
Plunger Retainer
44044
Bubble Oil Gauge
44050
Manifold Head Bolts
25083
Valve Plugs
44045
Crankcase Cover / Bearing Cover Screws
25082
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
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