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Cat Pumps

Cat Pumps Plunger Pump 2DX20ES.MIST

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Cat Pumps Plunger Pump 2DX20ES.MIST
Cat Pumps Plunger Pump 2DX20ES.MIST

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Documents

Documents & Manuals

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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Cat Pumps Plunger Pump 2DX20ES.MIST

Cat Pumps Plunger Pump 2DX20ES.MIST

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Maintenance Plans for Cat Pumps Plunger Pump Model 2DX20ES.MIST

Integrate maintenance plans directly into your work orders in MaintainX.

500 Hourly / 3 Monthly Plunger Pump Lubrication

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LUBRICATION

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Fill crankcase with special CAT PUMP oil per pump specifications [1DX, 2DX, 3DX, 3DNX-8.5 oz.]

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DO NOT RUN PUMP WITHOUT OIL IN CRANKCASE.

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Change initial fill after 50 hours running period.

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Thereafter, change oil every 3 months or 500 hour intervals, whichever comes first.

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* If other than CAT PUMPS special multi-viscosity ISO68 oil is used, change cycle should be every 300 hours.

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Enter the current running hours of the pump

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Enter the date of the last oil change

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Was the oil changed successfully?

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1000 Hourly Plunger Pump Maintenance

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Seal Change

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Valve Change

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Accessories Check

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Each system’s maintenance cycle will be exclusive. If system performance decreases, check immediately. If no wear at 1500 hours, check again at 2000 hours and each 500 hours until wear is observed. Valves typically require changing every other seal change. Duty cycle, temperature, quality of pumped liquid and inlet feed conditions all effect the life of pump wear parts and service cycle.

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Remember to service the regulator/unloader at each seal servicing and check all system accessories and connections before resuming operation.

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Sign off on the plunger pump maintenance

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1 Daily Plunger Pump Service

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Clean Filters. Inspect and clean inlet filters on a regular schedule to avoid flow restriction. Use adequate mesh size for liquid and pump specifications.

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Check Oil Level/Quality

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Check for Oil Leaks

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Check for Water Leaks

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Initial 50 Hours Oil Change

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LUBRICATION

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Fill crankcase with special CAT PUMP oil per pump specifications [1DX, 2DX, 3DX, 3DNX-8.5 oz.]. DO NOT RUN PUMP WITHOUT OIL IN CRANKCASE.

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Enter the running hours of the pump

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Was the oil changed after 50 hours running period?

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Sign off on the oil change

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Plunger Pump Check

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INLET CONDITION CHECK-LIST

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INLET SUPPLY exceeds the maximum flow being delivered by the pump

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Inlet shut-off valve open and water supply turned on

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Temperatures above 130°F are permissible

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Add 1/2 PSI inlet pressure per each degree F over 130°F

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Avoid closed loop systems especially with high temperature or ultra-high pressure

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Higher temperature liquids tend to vaporize and require positive heads

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When using an inlet supply reservoir, size it to provide adequate liquid to accommodate the maximum output of the pump

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INLET LINE SIZE is adequate to avoid starving the pump

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