Bastian Solutions Conveyor RLVDC

• All Bastian Solutions’ conveyor DC products operate at either 24V or 48V, nominally.

NOTE: When performing electrical work on Bastian Solutions conveyor, ensure adherence to all applicable OSHA standards.

• If adjustment of control card settings is required, refer to the respective technical manual listed in Reference Documents, or contact Bastian Solutions Customer Service at ConveyorSupport@bastiansolutions.com.

• If there is a need to replace a DC control card, perform the following:

o De-energize associated power supply and remove respective side cover (if applicable)

o Adjust settings of replacement control card to match those of the existing control card.

o Remove the existing control card from the side frame for ease of cable disconnection:

 If the existing control card has a mounting plate, remove wiz nut securing control card mounting plate to side frame.

 If the existing control card is secured to the conveyor side frame with anything other than a mounting plate, install new securing material on the new control card and reuse the securing material on the side frame.

NOTE: If polyvee bands or 2” roller spacing is being used, it will often be easier to remove a roller/band by disassembling the zone roller-by-roller until reaching the roller/ band that is being replaced. The directions in this segment refer to replacement of rollers within a 3” roller center conveyor.

Followed the lockout/tagout procedure in place to ensure safety

Removed the side cover from the intended work area

Applied pressure on the end of the hex shaft opposite the wiring using a small diameter punch or similar tool until the shaft clears the frame

Provided upward force on the roller body until the hex is sitting above the side frame

Removed the hex shaft from the opposite hex hole

Pulled the roller away from the bands until the roller is completely free of the side frames and bands

Slid the new roller through the bands

Once the new roller is through both bands, guided the hex shaft into the hex hole

NOTE: If polyvee bands or 2” roller spacing is being used, it will often be easier to remove a roller/band by disassembling the zone roller-by-roller until reaching the roller/ band that is being replaced. The directions in this segment refer to replacement of rollers within a 3” roller center conveyor.

Followed the lockout/tagout procedure in place to ensure safety

Removed the side cover from the intended work area

Loosened the MDR nut located on the cable side of the roller

Pulled the MDR bracket away from the frame

Applied pressure on the end of the hex shaft opposite the cable using a small diameter punch or similar tool until the shaft clears the frame

Provided upward force on the roller body until the hex is sitting above the side frame

Pulled the threaded shaft out of the side frame

Pulled the MDR away from the bands until the MDR is completely free of the side frames and bands

Auditory inspection of the equipment

Enter the torque reading from the torque wrench

Inspection of O-rings, poly-v bands, and any other bands

Upload a photo of the replaced parts

Sign off on the conveyor maintenance

Follow the lockout/tagout procedure in place to ensure safety

Remove the side cover from the intended work area

Remove the two rollers within the brackets if the band being replaced is on the outside groove/hub of the roller

Slide one of the removed rollers through the band in circle 1 of Figure 7

Slide the new band onto the same roller on the groove side of the roller

Use the new band to help guide the hex shaft into the hex hole

Insert the opposite side hex shaft into the appropriate hex hole

Slide the roller through the old band in circle 3 of Figure 7. Then slide the roller through the new band