Bastian Solutions Conveyor BZPDC

Follow the LOTO procedure in place to ensure safety

Side cover removed from the intended work area

Follow the non-powered roller removal procedure (6.2.3) steps 3-4 on the lead roller

Follow the MDR removal procedure (6.2.3) steps 3-6

Hex shafts reinserted in the side frame

Belt is centered between the side frames

Sign off on the band replacement

• All Bastian Solutions’ conveyor DC products operate at either 24V or 48V, nominally.

NOTE: When performing electrical work on Bastian Solutions conveyor, ensure adherence to all applicable OSHA standards.

• If adjustment of control card settings is required, refer to the respective technical manual listed in Reference Documents, or contact Bastian Solutions Customer Service at ConveyorSupport@bastiansolutions.com.

• If there is a need to replace a DC control card, perform the following:

o De-energize associated power supply and remove respective side cover (if applicable)

o Adjust settings of replacement control card to match those of the existing control card.

o Remove the existing control card from the side frame for ease of cable disconnection:

 If the existing control card has a mounting plate, remove wiz nut securing control card mounting plate to side frame.

 If the existing control card is secured to the conveyor side frame with anything other than a mounting plate, install new securing material on the new control card and reuse the securing material on the side frame.

Follow the LOTO procedure in place to ensure safety.

Side cover removed from the intended work area

MDR nut loosened on the cable side of the roller

MDR bracket pulled away from the frame

Pressure applied on the end of the hex shaft until the shaft clears the frame

Upward force provided on the roller body until the hex is sitting above the side frame

Threaded shaft pulled out of the side frame

MDR pulled away from the bands until the MDR is completely free of the side frames and bands

New MDR cable slid through the MDR washer and guided through the hex hole

Follow the LOTO procedure in place to ensure safety.

Side cover removed from the intended work area.

Pressure applied on the end of the hex shaft opposite the wiring using a small diameter punch or similar tool until the shaft clears the frame.

Upward force provided on the roller body until the hex is sitting above the side frame.

Hex shaft removed from the opposite hex hole.

Roller pulled away from the bands (if applicable) until the roller is completely free of the side frames and bands.

New roller slid through the bands (if applicable).

Hex shaft guided into the hex hole.

Opposite side shaft inserted into the appropriate hex hole.

Follow the LOTO procedure in place to ensure safety.

Side cover removed from the intended work area.

One side of the hex shaft removed for all rollers in the zone.

Belt slid off the zone toward the direction of the removed hex shafts.

New belt slid on the MDR while leaving the remaining rollers outside the belt.

O-ring or poly-v bands hanging from the MDR, hex shaft guided into the band side hex hole and MDR bracket placed back onto the threaded shaft.

Remaining hex shafts reinserted into the appropriate hex hole.

Belt centered between the side frames.