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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Atlas Copco Screw Air Compressor ZT110

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Maintenance Plans for Atlas Copco Screw Air Compressor Model ZT110

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1 Yearly Air FIlter Change

Stop the compressor and press the emergency stop button

Switch off the voltage and follow the LOTO procedure

Remove nuts

Loosen clamps

Take out filter housing with filter element

Replace the dirty filter element with a new one

Put the filter housing with the filter element back into place

Tighten clamps and nuts

Switch on the voltage

Run this procedure

8000 Hourly / 1 Yearly Oil and Oil Filter Change

Run the compressor until warm

Stop the compressor. Press the emergency stop button

Switch off the voltage and follow the LOTO procedure

Remove filler plug (FC). Drain the compressor sump by opening drain valve (Dmo). On ZR compressors, drain the oil cooler by opening drain valve (Dmc). On ZT compressors, fit a proper flexible over the extension of drain plugs (Dmc). Drain the oil system by loosening the drain plugs. Close the drain valves and tighten the drain plugs after draining

Remove the oil filters (OF). Clean the filter seats, oil the gaskets of the new filters and screw the filters into place until the gaskets contact the seats. Then tighten by hand

On ZR 110 up to ZR 275, fill the compressor sump to the middle of the oil level sight-glass (SG). On ZT 110 up to ZT 275, fill the compressor sump to the maximum mark of the oil level sight-glass

Reinstall the filler plug

Switch on the voltage. Unlock the emergency stop button and reset the oil and oil filter service warnings

Run the compressor for a few minutes

Run this procedure

500 Hourly / 3 Monthly Cooler Cleaning

Stop the compressor

Depressurize the air system

Remove the compressor roof

Remove any dirt form the coolers with a fibre brush in the direction of the fins

Remove dirt from the fans

Clean the coolers with an air jet in the reverse direction to normal flow (i.e. from the outside to the inside of the compressor). Use low pressure air. If required, the pressure may be increased up to 6 bar(e) (87 psig)

If it is required to clean the coolers with a cleaning agent, consult your Atlas Copco Customer Center

Re-install the compressor roof

Sign off on the cooler cleaning

Run this procedure

16000 Hourly / 2 Yearly Screw Air Compressor Maintenance

Replace the demister sponge of the integrated dryer

Inspect the dryer heater

Inspect the dryer rotor

Run this procedure

Safety Valve Testing

Warning: Never run the compressor without safety valves. No adjustments are allowed.

Valve tested on a separate compressed air line