

The Toyota Forklift 02-5FGE35 is a reliable industrial asset designed for efficient material handling. Known for its robust performance and durability, this forklift model is ideal for various warehouse and manufacturing applications, ensuring optimal productivity and safety in operations.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Forklift 02-5FGE35
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Integrate maintenance plans directly into your work orders in MaintainX.
2000 Hour / 12 Month Maintenance
Inspect cracks at fork root and welded part while forklift is new
Inspect wear and damage of mast support bushing
Inspect wear and damage of roller pins
Measure relief pressure in oil control valve
Inspect plug cord internal discontinuity
Inspect damage and cracks of frame, cross members, etc.
Retighten body bolt looseness
Sign off on the 2000 Hour / 12 Month Maintenance
1000 Hour / 6 Month Electric System Maintenance
Measure ignition timing
Measure battery fluid specific gravity
Inspect open-circuit in intake heater
Sign off on the electric system maintenance
2000 Hour / 12 Month Maintenance
Measure Valve clearance (IDZ-II·2Z)
Measure main body compression
Retighten cylinder head bolt loosening
Inspect muffler rubber mount
Measure injection nozzle injection pressure and spray status
Inspect radiator rubber mount
Retighten differential bolt loosening
2000 Hour / 12 Month Drive System Maintenance
Inspect cracks, damage and deformation of housing
Inspect cracks, damage and deformation of beam
Measure looseness of axle beam in vehicle longitudinal direction
Sign off on the drive system maintenance
2 Year Replacement
Power steering hoses replaced
Power steering rubbers parts replaced
Hydraulic hoses replaced
Fuel hoses replaced
Note: Chains are replaced every 3 years
Sign off on the 2 year replacement
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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