Toyota Forklift 02-5FG45

Inspect fork and stopper pin for abnormality

Inspect for misalignment between left and right fork fingers

Inspect each welded parts for deformation, damage, and cracks

Inspect mast and lift bracket for looseness

Inspect wear, damage, and rotating condition of rollers

Inspect mast trip for wear and damage

Inspect tension, deformation, and damage of chain

Inspect abnormality of chain anchor bolt

Inspect linkage wear and mounting condition of the rods, links and arm

Inspect damage of power steering hose

Inspect cracks and deformation in knuckle

Measure wheel alignment in steering shaft

Measure steering shaft left turning angle

Measure steering shaft right turning angle

Sign off on the steering system inspection

Inspect proper starting and abnormal noise

Measure rotating condition at idling

Measure rotating condition during acceleration

Inspect PCV system for clogging and damage in PCV valve and piping

Measure no-load maximum RPM of governor

Inspect lubrication system for oil leaks

Inspect lubrication system oil level

Engine oil filter replaced every 500 Hour / 3 Month

Engine coolant replaced every 500 Hour / 3 Month

Torque converter oil filter replaced

Hydraulic oil return filter replaced

Measure play and reserve in the brake pedal

Inspect the braking effect of the brake pedal

Inspect the operating force of the parking brake

Inspect the braking effect of the parking brake

Inspect for looseness or damage in the parking brake rod and cable

Inspect for leaks, damage, and mounting condition of the brake pipe

Measure clearance between drum and lining

Sign off on the braking system maintenance