

The Toyota Forklift 02-5FG40 is a robust industrial forklift designed for heavy-duty applications. Known for its reliability and performance, this model excels in material handling tasks, making it an essential asset for warehouses and manufacturing facilities. Optimize your operations with this versatile forklift.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Forklift 02-5FG40
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Integrate maintenance plans directly into your work orders in MaintainX.
2000 Hour / 12 Month Braking System Maintenance
Inspect function, wear, damage, leak and mounting looseness in Master cylinder and wheel cylinder
Inspect Wear of shoe sliding portion and lining
Inspect Drum wear and damage
Inspect Shoe operating condition
Inspect Anchor pin rusting
Measure Return spring fatigue
Inspect Automatic adjuster function
Inspect Backing plate for deformation, cracks and damage
Retighten Backing plate loose mounting
170 Hour / 1 Month Maintenance
Inspect head guard for cracks at welded portions
Inspect head guard for deformation and damage
Retighten for loosening of mounting in the back-rest
Inspect back-rest for deformation, cracks, and damage
Inspect the function and mounting condition of the lighting system
Inspect the function and mounting condition of the horn
Inspect the function and mounting condition of the direction indicator
Inspect the functions of the instruments
Inspect the function and mounting condition of the backup buzzer
170 Hour / 1 Month Electrical System Inspection
Inspect for cracks on the distributor cap
Inspect for spark plug burning and measure the gap
Inspect for burning on the distributor side terminal
Inspect for wear and damage on the distributor cap center piece
Measure distributor points gap
Inspect pinion gear meshing status in starting motor
Inspect charger function
Inspect battery fluid level
Inspect wiring harness for damage
170 Hour / 1 Month Hydraulic System Maintenance
Retighten loosening and damage of cylinder mounting
Inspect deformation and damage of rod, rod screw and rod end
Inspect cylinder operation
Measure natural drop and natural forward tilt
Inspect for oil leaks and damage in the cylinder
Inspect for wear and damage of the pin and cylinder bearing
Measure lifting speed
Inspect cylinder for uneven movement
Inspect for oil leaks and abnormal sound from the oil pump
170 Hour / 1 Month Steering System Maintenance
Inspect for play and looseness in the steering wheel
Inspect the function of the steering wheel
Inspect gear box for oil leak
Retighten looseness of mounting of the gear box
Inspect rod, links and arm for looseness and damage
Inspect for oil leaks in the power steering
Inspect power steering for looseness in mounting and linkage
Inspect knuckle for king pin looseness
Sign off on the steering system maintenance
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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