Toyota Forklift 02-5FD45

Inspect head guard for cracks at welded portions

Inspect head guard for deformation and damage

Retighten for loosening of mounting in the back-rest

Inspect back-rest for deformation, cracks, and damage

Inspect the function and mounting condition of the lighting system

Inspect the function and mounting condition of the horn

Inspect the function and mounting condition of the direction indicator

Inspect the functions of the instruments

Inspect the function and mounting condition of the backup buzzer

Inspect proper starting and abnormal noise

Measure rotating condition at idling

Measure rotating condition during acceleration

Inspect PCV system for clogging and damage in PCV valve and piping

Measure no-load maximum RPM of governor

Inspect lubrication system for oil leaks

Inspect lubrication system oil level

Retighten loosening and damage of cylinder mounting

Inspect deformation and damage of rod, rod screw and rod end

Measure natural drop and natural forward tilt

Inspect for oil leaks and damage in the cylinder

Inspect for wear and damage of the pin and cylinder bearing

Inspect cylinder for uneven movement

Inspect for oil leaks and abnormal sound from the oil pump

Inspect function, wear, damage, leak and mounting looseness in Master cylinder and wheel cylinder

Inspect Wear of shoe sliding portion and lining

Inspect Shoe operating condition

Inspect Automatic adjuster function

Inspect Backing plate for deformation, cracks and damage

Retighten Backing plate loose mounting

Cups and seals for brake master and wheel cylinders replaced

Brake booster rubber parts replaced

Sign off on the replacement procedure